Thickness Uniformity of Double Bubble Tubular Film Process for Producing Biaxially Oriented PA 6 Film

It is known that while the double bubble tubular film process gives better impact strength and more uniform shrinkage balance than the tenter process, yet it is relatively poor in film thickness uniformity. The film thickness uniformity of the PA 6 produced by the double bubble tubular film process was investigated.

The optimum stretching stress during the double bubble tubular film process exists. The bubble breaks over stress 130 MPa and bubble is unstable below stress 60 MPa. In the optimum condition, which is process temperature 310 °C and stretching ratio 3.2, stretched film uniformity was twice worse than non-stretched film one. The thickness uniformity of the film stretched in the optimum condition was better than that of the film stretched at higher process temperature and at lower stretching ratio. In the observations of the bubble sample through the polarizing plates, deformation pattern showed the equality of deformation. Thickness uniformity of non-stretched film significantly affects the thickness uniformity of biaxially oriented film.

Local stretching ratio, which varies along the film width, influences tensile modulus and tensile strength at break. In order to obtain the uniform physical properties of film, it is important to produce the film with uniform thickness. Film thickness uniformity can be improved when stretching stress is high and bubble stability is good. These factors are influenced by stretching temperature, stretching ratio and air velocity from air ring.

Easy Tear Film of Biaxially Oriented PA 6/MXD 6 Blend by Double Bubble Tubular Film Process

In the market, a film which adapted to environmental and barrier problems is desired. This report discusses the stretching stability and physical properties for biaxially oriented PA 6/ MXD 6 blending film produced by double bubble tubular film process. As MXD 6 blending ratio increased, the stretching stress decreased. Hydrogen bond is due to be suppressed by the steric hindrance of the MXD 6 resin. Blending film can be stretched stably and oxygen gas permeability is more excellent than PA 6. Further the film blended between 20 % and 40 % as MXD 6 blend ratio has the property of easy straight line cut. It is found that the plate-like cylinder structure was formed in the observation of TEM. However, thickness uniformity deteriorates when MXD 6 blending ratio exceeds 40 %. To improve the thickness uniformity, the influence of the kneading conditions was studied. When the melting point of MXD 6 decreased, the stretching stability deteriorated and mechanical properties drastically lowered. The excess reaction of the blending resins is not desirable. Stretchability, easy tear property and oxygen gas barrier property are maintained by following process conditions. In case of dry blending, MXD 6 30% is proper content. And in case of premixing, MXD 6 melting point keeps over 236°C. It was confirmed that there is the condition satisfying all properties. The blending film keeps the compatible performance of strength and easy tear property. Namely, the material and production technology of a film could solve environmental and barrier free problems.

Bowing Phenomenon in Double Bubble Tubular Film Processing for PA 6

This report is to discuss the bowing phenomenon and the sag elimination tension for biaxial oriented PA 6 film process, which consists of double bubble tubular film process and the thermosetting tentering.

The bowing phenomenon does not occur in the heat set of the triple bubble tubular process. However, there is a serious problem of the bubble stability when the sufficient thermosetting by the tubular process is carried out, so the heat set by the tenter process is required. The bowing phenomenon arises when the annealing is carried out by the tenter method. The bowing distortion becomes large when the annealing temperature is high and film relaxation ratio is large.

It is possible to reduce the bowing distortion when thermosetting is carried out in a two-step tenter process. The shrinkage stress of the stretched film was relaxed in the heat treatment during the second step whose temperature is higher than the first one. A two-step heat treatment was able to decrease the bowing distortion compared with the one-step heat treatment.

When the bowing phenomenon occurred, shrinkage percentage in hot water changes along the cross-direction of a film. The humidity expansion coefficient in the film which increases as the increasing shrinkage percentage in hot water is related to the molecular orientation. The sag also increased with increasing the bowing distortion. The bowing distortion and the sag elimination of tension have proportional connection.

Easy Tear Multilayer Film of Biaxially Oriented PA6/MXD6 by Double Bubble Tubular Film Process

In the market, a film which is adapted to environmental and barrier problems and easy tear property is desired. A previous report discussed easy tear PA6 film. This report discusses the film having not only easy tear, but also high barrier properties.

A biaxially oriented PA6/MXD6 blend film produced by double bubble tubular film process does possess gas barrier. So a multilayer film having high gas barrier layer and keeping easy tear cut has been studied. High gas barrier layer of high content MXD 6 in the center layer is added to PA6/MXD6 blend film in the outer layers.

When MXD6 blending ratio of PA6/MXD6 blending film layer is 30 %, the property of easy straight line cut is obtained. It is found that the plate-like cylinder structure was formed in the observation of TEM for PA6/MXD6 blend film.

The multilayer biaxially oriented film composed of PA6/MXD6 blend layer and MXD6 high content layer keeps high strength, easy tear property and high gas barrier. Namely, the material and production technology of a PA6 film could solve environmental and barrier problems.

Multilayer Barrier Film of Biaxially Oriented PA6/EVOH by Double Bubble Tubular Film Process

In the market, a film adapted to environmental and barrier problems is desired. The previous report discussed easy tear and gas barrier PA6 film. This report discusses the multilayer PA6 film having high barrier EVOH layer.

A biaxially oriented PA6 film produced by double bubble tubular film process has high strength, but does not have enough gas barrier property compared with K-coated PA6. In the following a multilayer film with gas barrier layer is studied. A high gas barrier layer of EVOH is added to the center layer in the outer layers of PA6 films. The gas barrier ability increases with increasing the content of EVOH and decreasing ethylene content of EVOH, but at the same time the mechanical properties and processability get worse. From this point of view, it is found that the optimum content of EVOH is between 20% and 43%.

In a biaxially oriented multilayer film composed of PA6 layers and EVOH one keeps high strength and high gas barrier. The material and production technology of a PA6 film can solve environmental and barrier problems.

Physical properties of biaxially oriented PA6 film for simultaneous stretching and sequential processing

There are two different stretching processes that produce the biaxially oriented film, namely the tenter process and double bubble tubular film process. Furthermore, there are two tenter processes, i.e., the sequential biaxial stretching process and simultaneous biaxial stretching process. There is no report describing the difference among film physical properties of the three different processes. The biaxially oriented polyamide film using the double bubble tubular process has good balanced physical property and high impact strength, thus it is used for proper applications utilizing their advantage properties. In this report, the influence of each biaxial stretching process on film physical properties of polyamide, which has hydrogen bond, was studied in detail. As a result, the tentering process film has anisotropic tensile properties between machine direction (MD) and transverse direction (TD). This result was influenced by a later stretching process, namely TD stretching. On the contrary, the double bubble tubular film has good balanced properties, especially thermal shrinkage and impact strength. Tentering simultaneous stretching film has much larger shrinkage in MD than in TD. The sequential stretching film has larger shrinkage in TD than in MD. The double bubble tubular film has high impact strength, because it corresponds to the balanced molecular orientation.