Effect of nucleating agents on crystallization kinetics of PET

Crystallization of Poly(ethylene terephthalate): A Review

Poly(ethylene terephthalate) (PET) is a thermoplastic polyester with excellent thermal and mechanical properties, widely used in a variety of industrial fields. It is a semicrystalline polymer, and most of the industrial success of PET derives from its easily tunable crystallization kinetics, which allow users to produce the polymer with a high crystal fraction for applications that demand high thermomechanical resistance and barrier properties, or a fully amorphous polymer when high transparency of the product is needed. The main properties of the polymer are presented and discussed in this contribution, together with the literature data on the crystal structure and morphology of PET. This is followed by an in-depth analysis of its crystallization kinetics, including both primary crystal nucleation and crystal growth, as well as secondary crystallization. The effect of molar mass, catalyst residues, chain composition, and thermo-mechanical treatments on the crystallization kinetics, structure, and morphology of PET are also reviewed in this contribution.

Feasibility Study on the Fused Filaments of Injection-Molding-Grade Poly(Ethylene Terephthalate) for 3D Printing

Unlike that of glycol-modified Poly(ethylene terephthalate) (PETG), the crystallinity of PET can be post-adjusted to enhance the mechanical properties of 3D-printed parts such as food-contact tableware and bio-implants. The aforementioned PET material could be 3D printed to produce the desired parts for performance evaluation before mass production by injection molding. In this study, using differential scanning calorimetry (DSC), we examined the pellets, extruded filament, and printed specimen to identify variations in melting and crystalline temperatures, as well as crystallinity. It was also shown by Thermogravimetric Analyzer (TGA) that the addition of talcum powder increased the thermal stability of filament and resulted in an interaction between the fillers and polymer matrix. The crystallinities of the filament and printed specimen were then compared with the yield strengths and Young’s moduli to confirm the effects of the decreased molecular weight of the extruded PET filament. The talcum powder effectively improved the viscosity of the PET melted during the extrusion process for the filament and then enhanced the crystallinity of the PET, thereby achieving a significantly higher Young’s modulus. The printed PET specimen presented an excellent yield strength of 25 MPa and ductile properties with strain-at-break values of 30%, successfully indicating potential applications in food-contact tableware and bio-implants.

Structure and Properties of Reactively Extruded Opaque Post-Consumer Recycled PET

The recyclability of opaque PET, which contains TiO₂ nanoparticles, has not been as well-studied as that of transparent PET. The objective of this work is to recycle post-consumer opaque PET through reactive extrusion with Joncryl. The effect of the reactive extrusion process on the molecular structure and on the thermal/mechanical/rheological properties of recycling post-consumer opaque PET (r-PET) has been analyzed. A 1% w/w Joncryl addition caused a moderate increase in the molecular weight. A moderate increase in chain length could not explain a decrease in the overall crystallization rate. This result is probably due to the presence of branches interrupting the crystallizable sequences in reactive extruded r-PET (REX-r-PET). A rheological investigation performed by SAOS/LAOS/elongational studies detected important structural modifications in REX-r-PET with respect to linear r-PET or a reference virgin PET. REX-r-PET is characterized by a slow relaxation process with enlarged elastic behaviors that are characteristic of a long-chain branched material. The mechanical properties of REX-r-PET increased because of the addition of the chain extender without a significant loss of elongation at the break. The reactive extrusion process is a suitable way to recycle opaque PET into a material with enhanced rheological properties (thanks to the production of a chain extension and long-chain branches) with mechanical properties that are comparable to those of a typical virgin PET sample.

Crystallization of a Self-Assembling Nucleator in Poly(l-lactide) Melt

In the present work, crystallization of a soluble nucleator N, N', N″-tricyclohexyl-1,3,5-benzenetricarboxylamide (TMC-328) in a poly(l-lactic acid) (PLLA) matrix has been studied at different temperatures. Based on the change in solubility with temperature, different levels of supersaturation of TMC-328 in a PLLA matrix can be obtained. This nucleator presents a fibrous structure produced via self-assembling and develops into an interconnected network when the temperature is lowered. The TMC-328 crystal nuclei density is quantified via optical microscopy, using the average distance of the adjacent fibrillar structure, which shows a steady decrease with the decrease in temperature. The crystallization rates of TMC-328 were assessed through rheological measurements of network formation. Both fibrils' density and crystallization kinetics display a power law dependence on supersaturation. For the first time, the solid-melt interfacial energy, the size of the critical nucleus, and the number of molecules making up the critical nucleus of the nucleator TMC-328 in the PLLA matrix have been determined by adopting the classical nucleation theory. The subsequent crystallization of PLLA induced by this nucleator was investigated as a function of the fibrils' spatial density. The crystallization rate of PLLA is enhanced with the increase in the TMC-328 fibrils' density because of the availability of a larger nucleating surface. The self-assembled fibril of TMC-328 can serve as shish to form a hybrid shish-kebab structure after the crystallization of PLLA, regardless of the number of nucleation sites.

Unravelling the effects of size, volume fraction and shape of nanoparticle additives on crystallization of nanocomposite polymers

We conducted large scale molecular dynamics simulations to understand the effects of size, shape and volume fraction of additive nanoparticles on the crystallization of nanocomposite polymers. We used spherical and cubic gold nanoparticles of various sizes ranging from 2 to 8 nm to create hexacontane (C₆₀H₁₂₂)-gold nanocomposites at various volume fractions of 0.84-19.27%. We show that, regardless of the shape, decreasing the size of particles at the same volume fraction results in decreased final crystallinity. Similarly, for the same particle size, increasing the volume fraction causes a decrease in the crystal growth rate and final crystallinity. We demonstrate that this is a confinement induced phenomenon, and the free interparticle space captures the combined effects of particle size and volume fraction. If this free space is smaller than the extended length of the molecule or the characteristic size of the crystal lamella thickness of the polymer, significant slow-down in crystallinity will emerge. In this confinement limit, the interparticle free space controls the crystal growth rate and final crystallinity. We have developed the equations that predict the critical volume fraction (φ _cr) for a given size or critical size (D _cr) for a given volume fraction. For φ > φ _cr or D < D _cr, one would expect confinement induced retardation of crystallization. We also show that cubic particles result in a higher growth rate and crystallinity in comparison to spherical particles, purely due to their shape. Furthermore, cubic particles due to flat surfaces lead to distinct two-tier crystallisation kinetics manifested by enhanced crystallization at the early stage of crystallization, followed by slow crystallization due to confinement effects. This two-tier crystallization is more distinct at higher volume fractions. For spherical particles, however, this two-tier crystallization is almost absent and molecular crystallization near the particle is frustrated by the curved shape of the nanoparticle.

The potential use of recycled PET bottle in nanocomposites manufacturing with modified ZnO nanoparticles capped with citric acid: preparation, thermal, and morphological characterization

We devised a fast and facile potential practical application by incorporating the guest ZnO nanoparticles (NPs) into poly(ethylene terephthalate) (PET) as a host polymer that recycled by dissolution/reprecipitation method.

Stretch Blow Molding of Mineral Filled PET

Injection stretch blow molding (ISBM) is a two-step process that was designed and optimized mainly for unfilled PET resins. The present study focuses on stretch blow molding of a PET filled with different amounts of sub-micronic mineral fillers. The influence of fillers is analyzed thanks to DSC, DMA, tensile testing and processing in different configurations on a prototype apparatus and an industrial machine. It is demonstrated that fillers enhance crystallization kinetics, which leads to a reduction of the processing range. Differences in strain hardening induced by fillers make it necessary to adjust blowing temperature. However, the main effect occurs during the heating phase of the preforms. Temperature within a filled preform is much less homogeneous than in neat PET, making the temperature gradient totally different if the heating protocol is kept unchanged. Once the heating of filled preforms is controlled to reach equivalent temperature gradients, blowing is possible and rather equivalent to that of pure PET.

Thermal Properties and Morphology Characteristics of a PP Mono-Filament and its Foam

The polypropylene (PP) mono-filament is an alternative material that can be used for insulation, packaging, and polymer composite applications. In this study, PP mono-filaments were prepared by extrusion free-fall at temperatures of 190, 200, and 210°C through a micro extrusion die with a diameter of 900 μm. The free-fall speeds of the filament were controlled by a gear pump driving at speeds ranging from 12.5 to 20.0 min−1, and the extrudates were cooled at room temperature. The PP mono-filaments were subsequently foamed by a batch foaming process with sc-CO2 as the blowing agent at foaming temperatures of 165, 170, 175 and 180°C. The thermal properties and crystallinity of the prepared filaments and their foams were investigated using a DSC. The foam morphology and isotropic foam properties were characterized by SEM micrographs. The results show that the various morphologies of the PP mono-filament foams deviated from the isotropic foam behavior and had isotropic foam index values in the range of 1.1 to 2.3. In addition, the PP mono-filament that was foamed at 175°C expanded in the longitudinal direction and exhibited the highest expansion ratio, but its degree of crystallinity decreased compared to the mono-filaments. PP mono-filament foam represented a narrow crystallization temperature range and crystallization time than mono-filament and tended to a faster crystalline growth.