Novel thermoplastic vulcanizates (TPVs) based on silicone rubber and polyamide exploring peroxide cross-linking

Effect of Vulcanization on the Electro-Mechanical Sensing Characteristics of Multi-Walled Carbon Nanotube/Silicone Rubber Composites

In order to realize effective monitoring for the working performance of seismic isolation structures, a multi-walled carbon nanotube (MWCNT)/methyl vinyl silicone rubber (VMQ) composite was prepared via mechanical blending using dicumyl peroxide (DCP) and 2,5-dimethyl-2,5-di(tert-butyl peroxy)hexane (DBPMH) as vulcanizing agents. The effects of the different vulcanizing agents on the dispersion of the MWCNT, electrical conductivity, mechanical properties, and resistance–strain response of the composites were investigated. The experimental results showed that the percolation threshold of the composites prepared with the two vulcanizing agents was low, while the DCP-vulcanized composites showed high mechanical properties and a better resistance–strain response sensitivity and stability, especially after 15,000 loading cycles. According to the analysis using scanning electron microscopy and Fourier infrared spectroscopy, it was found that the DCP contributed higher vulcanization activity, a denser cross-linking network, better and uniform dispersion, and a more stable damage–reconstruction mechanism for the MWCNT network during the deformation load. Thus, the DCP-vulcanized composites showed better mechanical performance and electrical response abilities. When employing an analytical model based on the tunnel effect theory, the mechanism of the resistance–strain response was explained, and the potential of this composite for real-time strain monitoring for large deformation structures was confirmed.

Dynamically crosslinked polydimethylsiloxane-based polyurethanes with contact-killing antimicrobial properties as implantable alloplasts for urological reconstruction

A large population of patients is reported to suffer from urinary bladder-associated irreversible physiological disorders, rationalizing a continuous surge for structural and functional substitutes of urinary tissues, including ureters, bladder-wall, and urethra. The current gold standard for bladder reconstruction, an autologous gastrointestinal graft, is proven not to be an ideal substitute in the clinic. While addressing this unmet clinical need, a unique platform of antimicrobial polydimethyl siloxane-modified polyurethanes (TPU/PDMS) is designed and developed for its potential application as a urological implant. To the best of our knowledge, this study reports for the first time the successful integration of varying contents of PDMS within the molten polyurethane matrix using in situ crosslinking methodology. Thus, compatibilized binary blends possess clinically relevant viscoelastic properties to sustain high pressure, large distensions, and surgical manipulation. Furthermore, different chemical strategies are explored to covalently incorporate quaternized moieties, including 4-vinyl pyridine (4-VP), branched-polyethyleneimine (bPEI) as well as bPEI-grafted-(acrylic acid-co-vinylbenzyltriphenyl phosphonium chloride) (PAP), and counter urinary tract infections. The modified compositions, endowed with contact killing surfaces, reveal nearly three log reduction in bacterial growth in pathogenically infected artificial urine. Importantly, the antimicrobial TPU/PDMS blends support the uninhibited growth of mitochondrially viable murine fibroblasts, in a manner comparable to the medical-grade polyurethane. Collectively, the obtained results affirmed the newly developed polymers as promising biomaterials in reconstructive urology. STATEMENT OF SIGNIFICANCE: The clinical procedure for end-stage bladder disease remains replacement or augmentation of the bladder wall with a section of the patient's gastrointestinal tract. However, the absorptive and mucus-producing epithelium of intestinal segment is liable to short- and long-term complications. The dynamically crosslinked polydimethyl siloxane-based polyurethanes proposed herein, and the associated synthesis strategies to induce polycation grafted non-exhaustive contact-killing surfaces against uropathogents, have a significant clinical prospect in reconstructive urology. As an 'off-the-shelf' available alloplastic substitute, these blends offer the potential to circumvent the challenges associated with non-urinary autografts or scaffold based regenerative engineering and, thereby, shorten as well as simplify the surgical treatment. The targeted application has been conceived for a bladder patch to assist in various urinary diseases including, bladder carcinoma, refractory overactive bladder, interstitial cystitis, etc. However, given the ease of fabrication, moldability and the wide spectrum of mechanical properties that could be encompassed, these blends also present the possibility to be manifested into artificial ureteral or urethral conduits.

Green Thermoplastic Vulcanizates Based on Silicone Rubber and Poly(butylene succinate) via In Situ Interfacial Compatibilization

Presenting a combination of sustainability and environmental friendliness, a new class of green and non-petroleum-based thermoplastic vulcanizates (TPVs) was successfully developed from silica-filled silicone rubber (FSR) and poly(butylene succinate) (PBS) via dynamic vulcanization. The phase morphology, interfacial compatibilization, and microstructural properties of FSR/PBS TPVs were investigated. Notably, a large number of FSR microparticles were observed and were dispersed in the continuous PBS phase, indicating complete phase inversion during the dynamic vulcanization. The fine phase morphology of FSR/PBS TPVs was achieved by a fine phase morphology of the SR/PBS premix, the good interfacial compatibility between the PBS phase and the cross-linked FSR phase, and complete phase inversion. The as-prepared TPVs possessed high tensile strength, good elastic behavior, easy processability, and reprocessability. These novel non-petroleum-based TPVs have potential applications in packagings, biomedical devices, and three-dimensional (3D) printing materials.

Rheology and Extrusion Foaming of Partially Crosslinked Thermoplastic Vulcanizates Silicone

This work focuses on the foaming behavior of thermoplastic vulcanized silicones (TPVs) in which partially crosslinked silicone nodules are dispersed. In these TPVs, silicone nodules dispersed in a low density polyethylene (LDPE) phase have an average size of about 1 μm. The crosslinking densities of the elastomer phase were selected according to their viscoelastic behavior. Surprisingly, linear and non-linear shear rheology appeared more sensitive to formulations than extensional rheology. Indeed, each formulation has an extensional rheological behavior similar to that of pure LDPE and meets the requirements for foaming applications in terms of elongation at break and melt strength. In accordance with non-linear shear rheology, the foaming behavior of these formulations has been correlated to extrusion foaming parameters that are known to control nucleation, i. e. pre-die pressure and die exit depressurization rate. With an appropriate crosslinking density of silicone nodules, the TPV foamability tends to the foamability of pure LDPE to reach a foam density of 0.54 g/cm3 with an average cell size of 140 ± 50 μm and a cell density of 3 × 105 cells/cm3. Since partially crosslinked silicone nodules cannot foam, it is assumed that they improve nucleation while allowing sufficient expansion of the LDPE phase.

Morphology Evolution and Rheological Behaviors of PP/SR Thermoplastic Vulcanizate

The thermoplastic vulcanizates (TPVs) of polypropylene (PP)/silicone rubber (SR) were prepared by dynamic vulcanization (DV) technology. The mixing torque, morphology, viscoelasticity, and creep response of PP/SR TPVs were investigated by torque rheometer, scanning electron microscope (SEM), transmission electron microscope (TEM), rotational rheometer, and dynamic mechanical analysis (DMA). A mixing-torque study showed that torque change and dynamic-vulcanization time increased with SR content increasing in the DV process, but DV rate was independent of SR content. TEM images indicated that the phase inversion of PP/SR-60 TPV from bicontinuous to a sea⁻island structure took place in the DV process, and a hot press would break the rubber aggregates and shrink a large SR phase. Dynamic-strain measurement demonstrated that PP/SR TPVs exhibit a distinct "Payne effect", which can be attributed to the destruction and reconstruction of SR physical networks. Complex viscosity indicated that SR content did not affect the processability of PP/SR TPVs at high shear rates. Furthermore, the creep deformation and recovery of PP/SR TPVs at solid and melt states were studied, respectively.

Synthesis of Novel Reactive Disperse Silicon-Containing Dyes and Their Coloring Properties on Silicone Rubbers

Novel red and purple reactive disperse silicon-containing dyes were designed and synthesized using p-nitroaniline and 6-bromo-2,4-dinitro-aniline as diazonium components, the first condensation product of cyanuric chloride and 3-(N,N-diethyl)amino-aniline as coupling component, and 3-aminopropylmethoxydimethylsilane, 3-aminopropylmethyldimethoxysilane, and 3-aminopropyltrimethoxysilane as silicone reactive agents. These dyes were characterized by UV-Vis, ¹H-NMR, FT-IR, and MS. The obtained reactive disperse silicon-containing dyes were used to color silicone rubbers and the color fastness of the dyes were evaluated. The dry/wet rubbing and washing fastnesses of these dyes all reached 4–5 grade and the sublimation fastness was also above 4 grade, indicating outstanding performance in terms of color fastness. Such colored silicone rubbers showed bright and rich colors without affecting its static mechanical properties.

Similar nature leads to improved properties: cyclic organosilicon triperoxides as promising curing agents for liquid polysiloxanes

Cyclic organosilicon triperoxides were found to be vinyl-selective free-radical initiators for thermal curing at 100–180 °C of vinyl-terminated polydimethylsiloxane and trimethylsilyl-terminated polymethylhydrosiloxane producing homogeneous transparent silicone rubbers with antibacterial properties.

Preparation and Properties of Novel Thermoplastic Vulcanizate Based on Bio-Based Polyester/Polylactic Acid, and Its Application in 3D Printing

Thermoplastic vulcanizate (TPV) combines the high elasticity of elastomers and excellent processability of thermoplastics. Novel bio-based TPV based on poly (lactide) (PLA) and poly (1,4-butanediol/2,3-butanediol/succinate/itaconic acid) (PBBSI) were prepared in this research. PBBSI copolyesters were synthesized by melting polycondensation, and the molecular weights, chemical structures and compositions of the copolyesters were characterized by GPC, NMR and FTIR. Bio-based 2,3-butanediol was successfully incorporated to depress the crystallization behavior of the PBBSI copolyester. With an increase of 2,3-butanediol content, the PBBSI copolyester transformed from a rigid plastic to a soft elastomer. Furthermore, the obtained TPV has good elasticity and rheological properties, which means it can be applied as a 3D-printing material.

Melt processability and thermomechanical properties of blends based on polyhydroxyalkanoates and poly(butylene adipate-co-terephthalate)

Polyhydroxyalkanoates were first greatly stabilized by an acid wash, and then reaction extruded to produce blends with enhanced interfacial adhesion.

Novel heat and oil-resistant thermoplastic vulcanizates based on ethylene-vinyl acetate rubber/poly(vinylidene fluoride)

Thermoplastic vulcanizates (TPVs) combine the excellent elasticity of conventional vulcanized rubbers and the easy processability and recyclability of thermoplastics.

Exploring the influence of electron beam irradiation on the morphology, physico-mechanical, thermal behaviour and performance properties of EVA and TPU blends

Investigation of electron beam irradiated EVA/TPU blends leads to significant improvements in performance properties suitable for various technological applications.

Thermally cross-linked and sulphur-cured soft TPVs based on S-EB-S and S-SBR blends

Novel thermally cross-linked and sulphur-vulcanized TPVs based on S-EB-S and S-SBR blends have registered good mechanical and dynamic mechanical properties with reduced hardness suitable for automotive applications.