Preparation and stress-strain behavior of in-situ epoxidized natural rubber/SiO2 hybrid through a sol-gel method

Selectively Etched Halloysite Nanotubes as Performance Booster of Epoxidized Natural Rubber Composites

Halloysite Nanotubes (HNT) are chemically similar to clay, which makes them incompatible with non-polar rubbers such as natural rubber (NR). Modification of NR into a polar rubber is of interest. In this work, Epoxidized Natural Rubber (ENR) was prepared in order to obtain a composite that could assure filler-matrix compatibility. However, the performance of this composite was still not satisfactory, so an alternative to the basic HNT filler was pursued. The surface area of HNT was further increased by etching with acid; the specific surface increased with treatment time. The FTIR spectra confirmed selective etching on the Al-OH surface of HNT with reduction in peak intensity in the regions 3750-3600 cm^-1 and 825-725 cm^-1, indicating decrease in Al-OH structures. The use of acid-treated HNT improved modulus, tensile strength, and tear strength of the filled composites. This was attributed to the filler-matrix interactions of acid-treated HNT with ENR. Further evidence was found from the Payne effect being reduced to 44.2% through acid treatment of the filler. As for the strain-induced crystallization (SIC) in the composites, the stress-strain curves correlated well with the degree of crystallinity observed from synchrotron wide-angle X-ray scattering.

EMERGING ADVANCES IN RUBBER TECHNOLOGY BY THE SUITABLE APPLICATION OF SOL-GEL SCIENCE AND TECHNOLOGY

In recent years, the application of sol-gel science to industrial polymer research has offered advancements in rubber technology. The use of sol-gel–synthesized materials for the development of highly reinforced rubber composites is the most commonly adopted and popular method exercised by rubber scientists. This article comprehensively reviews the recent progress regarding preparation and properties of sol-gel–synthesized nanoparticles-based rubber composites. The pragmatic consequences of sol-gel–synthesized nanoparticles in rubber compounds are systematically described through rheological, mechanical, and thermal properties. Emphatic focus is given to understanding the reinforcement mechanism of rubber composites by the use of sol-gel–derived alkoxide silica as filler. The properties of rubber nanocomposites are usually dependent on the dispersion of sol-gel–synthesized nanoparticles into the rubber matrix. The results reviewed from prolific studies suggested that sol-gel science has tremendous potential to develop high performance rubber nanocomposites for future industrial application.

Structure Evolution of Epoxidized Natural Rubber (ENR) in the Melt State by Time-Resolved Mechanical Spectroscopy

In this work, time-resolved mechanical spectroscopy (TRMS) was used to accurately characterize the rheological behavior of an epoxidized natural rubber (ENR) containing 25 mol% of epoxy groups. Conventional rheological tests are not suitable to characterize with accuracy the frequency-dependent linear viscoelastic behavior of materials, such as ENR, in a transient configurational state. For this reason, TRMS was used to determine the true rheological behavior of ENR, as well as to gain some insights into the changes of its macromolecular architecture under the dynamic conditions experienced during the measurements. The constructed master curves for the moduli revealed a gradual transition of the ENR rheological state from liquid-like to solid-like through the formation of an “elastic gel” throughout the bulk of the polymer. Furthermore, the evolution of the stress relaxation modulus revealed a slow relaxation mechanism, resulting from thermally activated reactions in the molten state attributed to the formation of crosslinks. Finally, the crosslink density evolution was estimated from the TRMS data and compared with results derived from equilibrium solvent-swelling measurements. These demonstrated the accuracy of the TRMS data in the prediction of the structural changes that can take place in polymers during processing.

Natural Rubber Nanocomposites: A Review

This paper reviews studies carried out on natural rubber filled with nanofillers such as spherical silica particles (generated by the sol gel reaction), clays and carbon nanostructures. It is shown that the mechanical response of NR is influenced by several parameters including the processing conditions, the state of filler dispersion, the polymer-filler interactions and the filler morphological aspects. Even if the sol gel process conducted in vulcanized rubber yields almost ideal dispersions, rod-shaped particles such as clay, carbon fibers or carbon nanotubes are by far more efficient in terms of mechanical reinforcement on account of their anisotropic character and their ability to orientate in the direction of stretch. The efficiency of layered fillers such as clays or graphitic structures clearly depends on the way they are dispersed (exfoliated) in the rubber. Complete exfoliation still remains difficult to achieve which limits the tremendous nanoreinforcement expected from a single layer of clay or graphite. In all cases, the onset of crystallization is observed at a lower strain value than that of the unfilled matrix due to strain amplification effects.