Development of Copper-Aluminum Layered Double Hydroxide in Thin Film Nanocomposite Nanofiltration Membrane for Water Purification Process

Innovative stimuli-responsive membrane MSF brine rejection dilution by tertiary treated sewage effluent

In this study, treated wastewater and Multi-Stage Flash (MSF) brine were integrated into the Forward Osmosis (FO) system using pressure stimuli-responsive Nanofiltration (PSRNF) membranes to dilute magnesium, calcium, and sulfate MSF plant brine reject. The deposition of magnesium sulfate and calcium sulfate in the heat exchanger is one of the main issues affecting the performance and efficiency of MSF thermal desalination plants. Reducing the concentration of the divalent ions can minimize scale formation and deposition to a level that allows the MSF plant to operate at high top brine temperature (TBT) and without scale problems. The PSRNF membranes were chosen in the FO process because of their high water permeability, rejection of divalent and monovalent ions, small structure parameter (S), and inexpensiveness compared to commercial FO membranes. Three PSRNF membranes were tested in the FO process with the feed solution facing the active membrane layer to avoid active layer delamination. Although the PSRNF membrane exhibited negligible water flux at 0 bar, it increased when a 2-4 bar was applied to the feed solution. The wastewater temperature was set at 25 °C while 40 °C was the brine operational temperature to mimic the field situation. A maximum average water flux of 39.5 L/m2h was recorded at 4 bar feed pressure when the PSRNF membrane was used for the brine dilution, achieving up to 42% divalent ions dilution at 0.02 kWh/m3 specific power consumption. The average water flux in the PRSNF membrane was 35% higher than that in the commercial TFC FO membrane. Notably, the PSRNF membrane is ten times cheaper than commercial FO membranes. Notably, the PSRNF membrane is ten times cheaper than commercial FO membranes, achieving substantial cost reductions and pioneering advancements in FO purification technology.

A review on artificial water channels incorporated polyamide membranes for water purification: Transport mechanisms and performance

While thin-film composite (TFC) polyamide (PA) membranes are advanced for removing salts and trace organic contaminants (TrOCs) from water, TFC PA membranes encounter a water permeance-selectivity trade-off due to PA layer structural characteristics. Drawing inspiration from the excellent water permeance and solute rejection of natural biological channels, the development of analogous artificial water channels (AWCs) in TFC PA membranes (abbreviated as AWCM) promises to achieve superior mass transfer efficiency, enabling breaking the upper bound of water permeance and selectivity. Herein, we first discussed the types and structural characteristics of AWCs, followed by summarizing the methods for constructing AWCM. We discussed whether the AWCs acted as the primary mass transfer channels in AWCM and emphasized the important role of the AWCs in water transport and ion/TrOCs rejection. We thoroughly summarized the molecular-level mechanisms and structure-performance relationship of water molecules, ions, and TrOCs transport in the confined nanospace of AWCs, which laid the foundation for illustrating the enhanced water permeance and salt/TrOCs selectivity of AWCM. Finally, we discussed the challenges encountered in the field of AWCM and proposed future perspectives for practical applications. This review is expected to offer guidance for understanding the transport mechanisms of AWCM and developing next-generation membrane for effective water treatment.

Thin-Film Nanocomposite (TFN) Membranes for Water Treatment Applications: Characterization and Performance

Thin-film nanocomposite (TFN) membranes have been widely investigated for water treatment applications due to their promising performance in terms of flux, salt rejection, and their antifouling properties. This review article provides an overview of the TFN membrane characterization and performance. It presents different characterization techniques that have been used to analyze these membranes and the nanofillers within them. The techniques comprise structural and elemental analysis, surface and morphology analysis, compositional analysis, and mechanical properties. Additionally, the fundamentals of membrane preparation are also presented, together with a classification of nanofillers that have been used so far. The potential of TFN membranes to address water scarcity and pollution challenges is significant. This review also lists examples of effective TFN membrane applications for water treatment. These include enhanced flux, enhanced salt rejection, antifouling, chlorine resistance, antimicrobial properties, thermal stability, and dye removal. The article concludes with a synopsis of the current status of TFN membranes and future perspectives.

Review of Thin Film Nanocomposite Membranes and Their Applications in Desalination

All over the world, almost one billion people live in regions where water is scarce. It is also estimated that by 2035, almost 3.5 billion people will be experiencing water scarcity. Hence, there is a need for water based technologies. In separation processes, membrane based technologies have been a popular choice due to its advantages over other techniques. In recent decades, sustained research in the field of membrane technology has seen a remarkable surge in the development of membrane technology, particularly because of reduction of energy footprints and cost. One such development is the inclusion of nanoparticles in thin film composite membranes, commonly referred to as Thin Film Nanocomposite Membranes (TFN). This review covers the development, characteristics, advantages, and applications of TFN technology since its introduction in 2007 by Hoek. After a brief overview on the existing membrane technology, this review discusses TFN membranes. This discussion includes TFN membrane synthesis, characterization, and enhanced properties due to the incorporation of nanoparticles. An attempt is made to summarize the various nanoparticles used for preparing TFNs and the effects they have on membrane performance towards desalination. The improvement in membrane performance is generally observed in properties such as permeability, selectivity, chlorine stability, and antifouling. Subsequently, the application of TFNs in Reverse Osmosis (RO) alongside other desalination alternatives like Multiple Effect Flash evaporator and Multi-Stage Flash distillation is covered.

Fouling Prevention in Polymeric Membranes by Radiation Induced Graft Copolymerization

The application of membrane processes in various fields has now undergone accelerated developments, despite the presence of some hurdles impacting the process efficiency. Fouling is arguably the main hindrance for a wider implementation of polymeric membranes, particularly in pressure-driven membrane processes, causing higher costs of energy, operation, and maintenance. Radiation induced graft copolymerization (RIGC) is a powerful versatile technique for covalently imparting selected chemical functionalities to membranes' surfaces, providing a potential solution to fouling problems. This article aims to systematically review the progress in modifications of polymeric membranes by RIGC of polar monomers onto membranes using various low- and high-energy radiation sources (UV, plasma, γ-rays, and electron beam) for fouling prevention. The feasibility of the modification method with respect to physico-chemical and antifouling properties of the membrane is discussed. Furthermore, the major challenges to the modified membranes in terms of sustainability are outlined and the future research directions are also highlighted. It is expected that this review would attract the attention of membrane developers, users, researchers, and scientists to appreciate the merits of using RIGC for modifying polymeric membranes to mitigate the fouling issue, increase membrane lifespan, and enhance the membrane system efficiency.

Layered double hydroxide-modified membranes for water treatment: Recent advances and prospects

Layered double hydroxides (LDHs) represent an exciting class of two-dimensional inorganic materials with unique physicochemical properties. They have been widely employed in water treatment due to their high surface areas, excellent ion exchange capacities, and highly tunable structures. They have also been employed in the fabrication and development of membranes for water treatment. 2D nanostructures as well as tailorable "structure forming units", surface functionalization with desired moieties, and interlayer galleries with adjustable heights and internal compositions make them attractive materials for membrane separations. This paper critically overviews the recent advancements in the synthesis and applications of LDH based membranes in water purification. The synthesis techniques and the effect of LDH incorporation into different membrane compositions have been described. LDH-based membranes showed excellent antifouling capability and improved water flux due to enhanced hydrophilicity. Such membranes have been successfully used for the treatment of inorganics, organics from environmental water samples. This review will be useful for understanding the current state of the LDH-based membranes for water purification and defining future research dimensions. In the end, we highlight some challenges and future prospects for the efficient application of LDH-based membranes in water decontamination.

Multi-ionic electrolytes and E.coli removal from wastewater using chitosan-based in-situ mediated thin film composite nanofiltration membrane

This work presents the experimental investigation of flat sheet composite nanofiltration membrane synthesized with chitosan nanoparticles through interfacial polymerization of piperazine with trimesoyl chloride on polyethersulfone/sulfonated polysulfone substrates. The synthesized membrane was tested in wastewater treatment containing inorganic salts and E.Coli. Single binary electrolyte solution of KCl, MgCl₂, MgSO_4, and Na₂SO₄, ternary electrolyte solution, containing a combination of MgCl₂ and MgSO₄, KCl and MgCl₂ and quaternary electrolyte solution of KCl, MgCl_2, and MgSO₄ as feed were treated in crossflow membrane cell for the water flux and species rejection in the permeate under operating pressure up to 0.5 MPa. The rejection of Na¹⁺, K¹⁺, Mg²⁺, Cl^1-, and SO₄^2- was observed to be 81, 28, 87, 96, and 98%, respectively with an average water flux up to 214 ± 10 L m⁻².hr⁻¹ in the permeate for the binary electrolyte solution. Similarly, the rejection for K¹⁺, Mg²⁺, Cl^1- and SO₄^2- was noted to be 33, 94, 97, and 99%, respectively, for ternary electrolyte solution with an average water flux up to 211 ± 10 L m^-2.hr^-1. The quaternary ion system in the feed resulted in an average water flux up to 198 ± 12 L m⁻².hr⁻¹ with the rejection of K⁺, Mg⁺², Cl^- and SO₄^-2 as 35, 87, 96, and 99%, respectively. The model feed solution of E. coli after passing through the membrane achieved an E. coli rejection (99%) with water flux up to 220 L m^-2.hr^-1.

Pressure-Driven Membrane Process: A Review of Advanced Technique for Heavy Metals Remediation

Pressure-driven processes have come a long way since they were introduced. These processes, namely Ultra-Filtration (UF), Nano-Filtration (NF), and Reverse-Osmosis (RO), aim to enhance the efficiency of wastewater treatment, thereby aiming at a cleaner production. Membranes may be polymeric, ceramic, metallic, or organo-mineral, and the filtration techniques differ in pore size from dense to porous membrane. The applied pressure varies according to the method used. These are being utilized in many exciting applications in, for example, the food industry, the pharmaceutical industry, and wastewater treatment. This paper attempts to comprehensively review the principle behind the different pressure-driven membrane technologies and their use in the removal of heavy metals from wastewater. The transport mechanism has been elaborated, which helps in the predictive modeling of the membrane system. Fouling of the membrane is perhaps the only barrier to the emergence of membrane technology and its full acceptance. However, with the use of innovative techniques of fabrication, this can be overcome. This review is concluded with perspective recommendations that can be incorporated by researchers worldwide as a new problem statement for their work.

Metal ferrite incorporated polysulfone thin-film nanocomposite membranes for wastewater treatment

Effluents from food, fermentation, and sugar industries contain a large quantity of glucose which has to be removed to limit the chemical oxygen demand (COD) of the water discharged. This work proposes novel thin-film nanocomposite (TFN) membranes incorporated with MgFe₂O₄ and ZnFe₂O₄ nanoparticles to address this concern. The nanoparticles synthesized by the sol-gel method was extensively characterized and then incorporated into the active polyamide layer of the thin-film composite polysulfone membranes. The change in membrane morphology, wettability, chemical structure, and mechanical strength with the incorporation of nanoparticles was studied in detail. Membranes with 0.005 wt.% MgFe₂O₄ nanoparticle exhibited highest glucose rejection (96.52 ± 2.35%) at 10 bar, 25 °C, and sufficiently high pure water flux (50.54 ± 1.92 L/m²h). This membrane also displayed 69.1 ± 5.12% salt rejection when challenged with 2000 ppm synthetic NaCl solution.

Copper-Modified Polymeric Membranes for Water Treatment: A Comprehensive Review

In the last decades, the incorporation of copper in polymeric membranes for water treatment has received greater attention, as an innovative potential solution against biofouling formation on membranes, as well as, by its ability to improve other relevant membrane properties. Copper has attractive characteristics: excellent antimicrobial activity, high natural abundance, low cost and the existence of multiple cost-effective synthesis routes for obtaining copper-based materials with tunable characteristics, which favor their incorporation into polymeric membranes. This study presents a comprehensive analysis of the progress made in the area regarding modified membranes for water treatment when incorporating copper. The notable use of copper materials (metallic and oxide nanoparticles, salts, composites, metal-polymer complexes, coordination polymers) for modifying microfiltration (MF), ultrafiltration (UF), nanofiltration (NF), forward osmosis (FO) and reverse osmosis (RO) membranes have been identified. Antibacterial and anti-fouling effect, hydrophilicity increase, improvements of the water flux, the rejection of compounds capacity and structural membrane parameters and the reduction of concentration polarization phenomena are some outstanding properties that improved. Moreover, the study acknowledges different membrane modification approaches to incorporate copper, such as, the incorporation during the membrane synthesis process (immobilization in polymer and phase inversion) or its surface modification using physical (coating, layer by layer assembly and electrospinning) and chemical (grafting, one-pot chelating, co-deposition and mussel-inspired PDA) surface modification techniques. Thus, the advantages and limitations of these modifications and their methods with insights towards a possible industrial applicability are presented. Furthermore, when copper was incorporated into membrane matrices, the study identified relevant detrimental consequences with potential to be solved, such as formation of defects, pore block, and nanoparticles agglomeration during their fabrication. Among others, the low modification stability, the uncontrolled copper ion releasing or leaching of incorporated copper material are also identified concerns. Thus, this article offers modification strategies that allow an effective copper incorporation on these polymeric membranes and solve these hinders. The article finishes with some claims about scaling up the implementation process, including long-term performance under real conditions, feasibility of production at large scale, and assessment of environmental impact.

Assessing the Performance of Thin-Film Nanofiltration Membranes with Embedded Montmorillonites

In this study, the basal spacing of montmorillonite (MMT) was modified through ion exchange. Two kinds of MMT were used: sodium-modified MMT (Na-MMT) and organo-modified MMT (O-MMT). These two particles were incorporated separately into the thin-film nanocomposite polyamide membrane through the interfacial polymerization of piperazine and trimesoyl chloride in n-hexane. The membrane with O-MMT (TFNO-MMT) has a more hydrophilic surface compared to that of membrane with Na-MMT (TFNNa-MMT). When various types of MMT were dispersed in the n-hexane solution with trimesoyl chloride (TMC), O-MMT was well-dispersed than Na-MMT. The poor dispersion of Na-MMT in n-hexane led to the aggregation of Na-MMT on the surface of TFNNa-MMT. TFNO-MMT displayed a uniform distribution of O-MMT on the surface, because O-MMT was well-dispersed in n-hexane. In comparison with the pristine and TFNNa-MMT membranes, TFNO-MMT delivered the highest pure water flux of 53.15 ± 3.30 L∙m-2∙h-1 at 6 bar, while its salt rejection for divalent ions remained at 95%-99%. Furthermore, it had stable performance in wide operating condition, and it exhibited a magnificent antifouling property. Therefore, a suitable type of MMT could lead to high separation efficiency.