Selective Complex Precipitation for Ferro-Chrome Separation From Electroplating Sludge Leaching Solution

Bio-capture of Cr(VI) in a denitrification system: Electron competition, long-term performance, and microbial community evolution

Chromium is widely applied in industries as an important metal resource, but the discharge of Cr(VI) containing wastewater leads to the loss of chromium resources. This study proposed a bio-capture process of chromium in a denitrification system. The bio-capture potentiality was explored by investigating the electron competition between Cr(VI) and nitrogen compounds reduction, the long-term bio-capture performance, and the microbial community evolution. In the competition utilization of electron donors, both NO₃^--N and NO₂^--N took precedence over Cr(VI), and NO₂^--N reduction was proved to be the rate-limiting step. Under the optimum conditions of 20 mg/L NO₃^--N and 6 h HRT, 99.95% of 30 mg/L Cr(VI) could be reduced, and 220980 μg Cr/g MLSS was captured by the biofilm, which was fixed in intercellular as Cr(III). Microbiological analysis confirmed that the bio-reduction of Cr(VI) and NO₃^--N was mediated by synergistic interactions of a series of dominant bacteria, including genera Acidovorax, Thermomonas, and Microbacterium, which contained both the denitrification genes (narG, narZ, nxrA, and nirK) and chromate reduction genes (chrA and chrR). This study proved the feasibility of chromium bio-capture in denitrification systems and provided a new perspective for the Cr(VI) pollution treatment.

Indirect bioleaching recovery of valuable metals from electroplating sludge and optimization of various parameters using response surface methodology (RSM)

Electroplating sludge contains amounts of valuable/toxic metals as a typical hazardous solid waste, but existing technology is hard to simultaneously gain the high recovery of valuable metals and its convert into general solid waste. In this study, indirect bioleaching process was optimized by using RSM for high recovery of four valuable metals (Ni, Cu, Zn and Cr) from electroplating sludge and its shift into general waste. The results showed that the maximum leaching rate respectively was 100% for Ni, 96.5% for Cu, 100% for Zn and 76.1% for Cr at the optimal conditions. In particular, bioleaching saw a much better performance than H₂SO₄ leaching in removal of highly toxic Cr (76.1% vs. 30.2%). The extraction efficiency of Cr by H₂SO₄ leaching sharply rose to 72.6% in the presence of 9.0 g/L Fe³⁺, suggesting that Fe³⁺ played an important role in the bioleaching of Cr. Based on bioleaching dynamics analysis, it was speculated that Fe³⁺ passes through the solid shell and enter inside the sludge to attack Cr assisting by extracellular polymeric substances (EPS), leading to high extraction and low residue of Cr. Meanwhile, due to high-efficient release and removal of valuable/toxic metals by bioleaching, the bioleached residues successfully degraded into general based on TCLP test and can be reused as construction material safely.