A Case Study about Biomass Torrefaction on an Industrial Scale: Solutions to Problems Related to Self-Heating, Difficulties in Pelletizing, and Excessive Wear of Production Equipment

Biomass gasification, catalytic technologies and energy integration for production of circular methanol: New horizons for industry decarbonisation

The Intergovernmental Panel on Climate Change (IPCC) recognises the pivotal role of renewable energies in the future energy system and the achievement of the zero-emission target. The implementation of renewables should provide major opportunities and enable a more secure and decentralised energy supply system. Renewable fuels provide long-term solutions for the transport sector, particularly for applications where fuels with high energy density are required. In addition, it helps reducing the carbon footprint of these sectors in the long-term. Information on biomass characteristics feedstock is essential for scaling-up gasification from the laboratory to industrial-scale. This review deals with the transformation biogenic residues into a valuable bioenergy carrier like biomethanol as the liquid sunshine based on the combination of modified mature technologies such as gasification with other innovative solutions such as membranes and microchannel reactors. Tar abatement is a critical process in product gas upgrading since tars compromise downstream processes and equipment, for this, membrane technology for upgrading syngas quality is discussed in this paper. Microchannel reactor technology with the design of state-of-the-art multifunctional catalysts provides a path to develop decentralised biomethanol synthesis from biogenic residues. Finally, the development of a process chain for the production of (i) methanol as an intermediate energy carrier, (ii) electricity and (iii) heat for decentralised applications based on biomass feedstock flexible gasification, gas upgrading and methanol synthesis is analysed.

Medical Peat Waste Upcycling to Carbonized Solid Fuel in the Torrefaction Process

Peat is the main type of peloid used in Polish cosmetic/healing spa facilities. Depending on treatment and origin, peat waste can be contaminated microbiologically, and as a result, it must be incinerated in medical waste incineration plants without energy recovery (local law). Such a situation leads to peat waste management costs increase. Therefore, in this work, we checked the possibility of peat waste upcycling to carbonized solid fuel (CSF) using torrefaction. Torrefaction is a thermal treatment process that removes microbiological contamination and improves the fuel properties of peat waste. In this work, the torrefaction conditions (temperature and time) on CSF quality were tested. Parallelly, peat decomposition kinetics using TGA and torrefaction kinetics with lifetime prediction using macro-TGA were determined. Furthermore, torrefaction theoretical mass and energy balance were determined. The results were compared with reference material (wood), and as a result, obtained data can be used to adjust currently used wood torrefaction technologies for peat torrefaction. The results show that torrefaction improves the high heating value of peat waste from 19.0 to 21.3 MJ × kg−1, peat main decomposition takes place at 200–550 °C following second reaction order (n = 2), with an activation energy of 33.34 kJ × mol−1, and pre-exponential factor of 4.40 × 10−1 s−1. Moreover, differential scanning calorimetry analysis revealed that peat torrefaction required slightly more energy than wood torrefaction, and macro-TGA showed that peat torrefaction has lower torrefaction constant reaction rates (k) than wood 1.05 × 10−5–3.15 × 10−5 vs. 1.43 × 10−5–7.25 × 10−5 s−1.

Characterization of Cytisus striatus (Hill) Rothm.: Waste Biomass Energy Recovery as a Measure to Reduce the Risk of Rural Fires

Shrub species play a critical ecological role in ecosystems, covering significant areas. However, with the current development of vegetation cover, conditioned by climate change, certain species have acquired a dominant role, which suffocates the other ecosystem species in a natural monoculture model. Thus, some species, such as Cytisus striatus (Hill) Rothm., have acquired preponderance, mainly due to the dense forests they establish. This situation has contributed to the increased risk of rural fires, forcing permanent actions to control the settlements. These actions entail costs that make the continuity and permanence of control unsustainable. The energetic valorization of residual biomass resulting from operations to reduce fuel load is an option that seems viable, mainly if used in the production of biomass pellets in a mixture with other biomasses, such as Pinus pinaster or Eucalyptus globulus. The laboratory characterization tests demonstrated that the residual biomass of C. striatus presents parameters that fall within limits defined by the standard ENPlus®. The processing of this residual biomass on an industrial scale line is also feasible. However, given the configuration of the material to be processed, production lines may be necessary, especially concerning the detachment of the material. The logistical issue may also impose restrictions since the material has a low density, even when baled.

Sustainable Drying and Torrefaction Processes of Miscanthus for Use as a Pelletized Solid Biofuel and Biocarbon-Carrier for Fertilizers

Miscanthus is resistant to dry, frosty winters in Poland and most European Union countries. Miscanthus gives higher yields compared to native species. Farmers can produce Miscanthus pellets after drying it for their own heating purposes. From the third year, the most efficient plant development begins, resulting in a yield of 25-30 tons of dry matter from an area of 1 hectare. Laboratory scale tests were carried out on the processes of drying, compacting, and torrefaction of this biomass type. The analysis of the drying process was conducted at three temperature levels of the drying agent (60, 100, and 140 °C). Compaction on a hydraulic press was carried out in the pressure range characteristic of a pressure agglomeration (130.8-457.8 MPa) at different moisture contents of the raw material (0.5% and 10%). The main interest in this part was to assess the influence of drying temperature, moisture content, and compaction pressure on the specific densities (DE) and the mechanical durability of the pellets (DU). In the next step, laboratory analyses of the torrefaction process were carried out, initially using the Thermogravimetric Analysis TGA and Differential Scaning Calorimeter DSC techniques (to assess activation energy (EA)), followed by a flow reactor operating at five temperature levels (225, 250, 275, 300, and 525 °C). A SEM analysis of Miscanthus after torrefaction processes at three different temperatures was performed. Both the parameters of biochar (proximate and ultimate analysis) and the quality of the torgas (volatile organic content (VOC)) were analyzed. The results show that both drying temperature and moisture level will affect the quality of the pellets. Analysis of the torrefaction process shows clearly that the optimum process temperature would be around 300-340 °C from a mass loss ratio and economical perspective.

Evaluation of the Potential of Agricultural Waste Recovery: Energy Densification as a Factor for Residual Biomass Logistics Optimization

The use of residual forms of biomass, resulting from processes of transformation of the agri-food and/or forest industries, presents itself as an alternative with high potential for energy recovery, given the existing availability, both from the perspective of quantities, but also from the perspective of geographic distribution. In this work, samples of four by-products originating from the agri-food industry were collected, namely coconut shells, sugarcane bagasse, cashew nutshells, and palm kernel shells, which were characterized in the laboratory by determining their Thermogravimetric and Elemental analysis, subsequently calculating the High Heating Value, Low Heating Value, Hardgrove Grindability Index, Mass Yield, Energy Yield, and Energy Densification Ratio. The values obtained show the potential to optimize logistical operations related to transportation, demonstrating that energy densification operations, especially if associated with physical densification processes, enable the use of these residual forms of biomass in the replacement of fossil fuels, such as coal.

Proof-of-Concept of High-Pressure Torrefaction for Improvement of Pelletized Biomass Fuel Properties and Process Cost Reduction

This paper provides a comprehensive description of the new approach to biomass torrefaction under high-pressure conditions. A new type of laboratory-scale high-pressure reactor was designed and built. The aim of the study was to compare the high-pressure torrefaction with conventional near atmospheric pressure torrefaction. Specifically, we investigated the torrefaction process influence on the fuel properties of wooden-pellet for two different pressure regimes up to 15 bar. All torrefaction processes were conducted at 300 °C, at 30 min of residence time. The initial analysis of the increased pressure impact on the torrefaction parameters: mass yields, energy densification ratio, energy yield, process energy consumption, the proximate analysis, high heating value, and energy needed to grind torrefied pellets was completed. The results show that high-pressure torrefaction needed up to six percent less energy, whereas energy densification in the pellet was ~12% higher compared to conventional torrefaction. The presence of pressure during torrefaction did not have an impact on the energy required for pellet grinding (p < 0.05).

Waste Recovery through Thermochemical Conversion Technologies: A Case Study with Several Portuguese Agroforestry By-Products

Agroforestry waste stores a considerable amount of energy that can be used. Portugal has great potential to produce bioenergy. The waste generated during agricultural production and forestry operation processes can be used for energy generation, and it can be used either in the form in which it is collected, or it can be processed using thermochemical conversion technologies, such as torrefaction. This work aimed to characterize the properties of a set of residues from agroforestry activities, namely rice husk, almond husk, kiwi pruning, vine pruning, olive pomace, and pine woodchips. To characterize the different materials, both as-collected and after being subjected to a torrefaction process at 300 °C, thermogravimetric analyses were carried out to determine the moisture content, ash content, fixed carbon content, and the content of volatile substances; elementary analyses were performed to determine the levels of carbon, nitrogen, hydrogen, and oxygen, and the high and low heating values were determined. With these assumptions, it was observed that each form of residual biomass had different characteristics, which are important to know when adapting to conversion technology, and they also had different degrees of efficiency, that is, the amount of energy generated and potentially used when analyzing all factors.

Torrefied Biomass as an Alternative in Coal-Fueled Power Plants: A Case Study on Grindability of Agroforestry Waste Forms

The use of biomass as a renewable energy source is currently a reality, mainly due to the role it can play in replacing fossil energy sources. Within this possibility, coal substitution in the production of electric energy presents itself as a strong alternative with high potential, mostly due to the possibility of contributing to the decarbonization of energy production while, at the same time, contributing to the circularization of energy generation processes. This can be achieved through the use of biomass waste forms, which have undergone a process of improving their properties, such as torrefaction. However, for this to be viable, it is necessary that the biomass has a set of characteristics similar to those of coal, such that its use may occur in previously installed systems. In particular, with respect to grindability, which is associated with one of the core equipment technologies of coal-fired power plants—the coal mill. The objective of the present study is to determine the potential of certain residues with agroforestry origins as a replacement for coal in power generation by using empirical methods. Selected materials—namely, almond shells, kiwifruit pruning, vine pruning, olive pomace, pine woodchips, and eucalyptus woodchips—are characterized in this regard. The materials were characterized in the laboratory and submitted to a torrefaction process at 300 °C. Then, the Statistical Grindability Index and the Hardgrove Grindability Index were determined, using empirical methods derived from coal analysis. The results obtained indicate the good potential of the studied biomasses for use in large-scale torrefaction processes and as replacements for coal in the generation of electrical energy. However, further tests are still needed, particularly relating to the definition of the ideal parameters of the torrefaction process, in order to optimize the grindability of the materials.

Thermochemical Conversion of Olive Oil Industry Waste: Circular Economy through Energy Recovery

The demand for new sources of energy is one of the main quests for humans. At the same time, there is a growing need to eliminate or recover a set of industrial or agroforestry waste sources. In this context, several options may be of interest, especially given the amounts produced and environmental impacts caused. Olive pomace can be considered one of these options. Portugal, as one of the most prominent producers of olive oil, therefore, also faces the problem of dealing with the waste of the olive oil industry. Olive pomace energy recovery is a subject referenced in many different studies and reports since long ago. However, traditional forms of recovery, such as direct combustion, did not prove to be the best solution, mainly due to its fuel properties and other characteristics, which cause difficulties in its storage and transportation as well. Torrefaction and pyrolysis can contribute to a volume reduction, optimizing storage and transportation. In this preliminary study, were carried out torrefaction and pyrolysis tests on olive pomace samples, processed at 300 °C, 400 °C, and 500 °C, followed by laboratory characterization of the materials. It was verified an improvement in the energy content of the materials, demonstrating that there is potential for the use of these thermochemical conversion technologies for the energy recovery of olive pomace.