Magneto-Rheological Elastomer Composites. A Review

Stretchable Magneto-Mechanical Configurations with High Magnetic Sensitivity Based on "Gel-Type" Soft Rubber for Intelligent Applications

"Gel-type" soft and stretchable magneto-mechanical composites made of silicone rubber and iron particles are in focus because of their high magnetic sensitivity, and intelligence perspective. The "intelligence" mentioned here is related to the "smartness" of these magneto-rheological elastomers (MREs) to tune the "mechanical stiffness" and "output voltage" in energy-harvesting applications by switching magnetic fields. Hence, this work develops "gel-type" soft composites based on rubber reinforced with iron particles in a hybrid with piezoelectric fillers such as barium titanate. A further aspect of the work relies on studying the mechanical stability of intelligence and the stretchability of the composites. For example, the stretchability was 105% (control), and higher for 158% (60 per 100 parts of rubber (phr) of barium titanate, BaTiO3), 149% (60 phr of electrolyte iron particles, EIP), and 148% (60 phr of BaTiO3 + EIP hybrid). Then, the magneto-mechanical aspect will be investigated to explore the magnetic sensitivity of these "gel-type" soft composites with a change in mechanical stiffness under a magnetic field. For example, the anisotropic effect was 14.3% (60 phr of EIP), and 4.4% (60 phr of hybrid). Finally, energy harvesting was performed. For example, the isotropic samples exhibit ~20 mV (60 phr of BaTiO3), ~5.4 mV (60 phr of EIP), and ~3.7 mV (60 phr of hybrid). However, the anisotropic samples exhibit ~5.6 mV (60 phr of EIP), and ~8.8 mV (60 phr of hybrid). In the end, the composites prepared have three configurations, namely one with electro-mechanical aspects, another with magnetic sensitivity, and a third with both features. Overall, the experimental outcomes will make fabricated composites useful for different intelligent and stretchable applications.

Tailoring Triple Filler Systems for Improved Magneto-Mechanical Performance in Silicone Rubber Composites

The demand for multi-functional elastomers is increasing, as they offer a range of desirable properties such as reinforcement, mechanical stretchability, magnetic sensitivity, strain sensing, and energy harvesting capabilities. The excellent durability of these composites is the key factor behind their promising multi-functionality. In this study, various composites based on multi-wall carbon nanotubes (MWCNT), clay minerals (MT-Clay), electrolyte iron particles (EIP), and their hybrids were used to fabricate these devices using silicone rubber as the elastomeric matrix. The mechanical performance of these composites was evaluated, with their compressive moduli, which was found to be 1.73 MPa for the control sample, 3.9 MPa for MWCNT composites at 3 per hundred parts of rubber (phr), 2.2 MPa for MT-Clay composites (8 phr), 3.2 MPa for EIP composites (80 phr), and 4.1 MPa for hybrid composites (80 phr). After evaluating the mechanical performance, the composites were assessed for industrial use based on their improved properties. The deviation from their experimental performance was studied using various theoretical models such as the Guth-Gold Smallwood model and the Halpin-Tsai model. Finally, a piezo-electric energy harvesting device was fabricated using the aforementioned composites, and their output voltages were measured. The MWCNT composites showed the highest output voltage of approximately 2 milli-volt (mV), indicating their potential for this application. Lastly, magnetic sensitivity and stress relaxation tests were performed on the hybrid and EIP composites, with the hybrid composite demonstrating better magnetic sensitivity and stress relaxation. Overall, this study provides guidance on achieving promising mechanical properties in such materials and their suitability for various applications, such as energy harvesting and magnetic sensitivity.

New Insight into Rubber Composites Based on Graphene Nanoplatelets, Electrolyte Iron Particles, and Their Hybrid for Stretchable Magnetic Materials

New and soft composites with good mechanical stretchability are constantly addressed in the literature due to their use in various industrial applications such as soft robotics. The stretchable magnetic materials presented in this work show a promising magnetic effect of up to 28% and improved magnetic sensitivity. The composites are soft in nature and possess hardness below 65. These composites were prepared by mixing silicone rubber with fillers such as graphene nanoplatelets (GNP), electrolyte-iron particles (EIP), and their hybrid via solution mixing. The final composites were cured at room temperature for 24 h and their isotropic and anisotropic properties were studied and presented. The mechanical properties under compressive and tensile strain were studied in detail. The results show that the compressive modulus was 1.73 MPa (control) and increased to 3.7 MPa (GNP) at 15 per hundred parts of rubber (phr), 3.2 MPa (EIP), and 4.3 MPa (hybrid) at 80 phr. Similarly, the mechanical stretchability was 112% (control) and increased to 186% (GNP) at 15 phr, 134% (EIP), and 136% (hybrid) at 60 phr. Thus, GNP emerges as a superior reinforcing filler with high stiffness, a high compressive modulus, and high mechanical stretchability. However, the GNP did not show mechanical sensitivity under a magnetic field. Therefore, the hybrids containing GNP and EIP were considered and an improved mechanical performance with magnetic sensitivity was noticed and reported. The mechanism involves the orientation of EIP under a magnetic field causing a magnetic effect, which is 28% for EIP and 5% for hybrid.

A Brief Review on Advanced Sandwich Structures with Customized Design Core and Composite Face Sheet

Sandwich structures are a class of multifunctional high-performance structural composites that have the advantages of being lightweight, of a high strength-to-weight ratio, and of high specific energy absorption capabilities. The creative design of the core along with the apposite material selection for the fabrication of the face sheet and core are the two prerequisites with encouraging areas for further expedition towards the fabrication of advanced composite sandwich structures. The current review work focused on different types of core designs, such as truss, foam, corrugated, honeycomb, derivative, hybrid, hollow, hierarchical, gradient, folded, and smart core along with different composite materials accessible for face sheet fabrication, including fiber-reinforced composite, metal matrix composite, and polymer matrix composite are considered. The joining method plays a major role for the performance evolution of sandwich structures, which were also investigated. Further discussions are aligned to address major challenges in the fabrication of sandwich structures and further enlighten the future direction of the advanced composite sandwich structure. Finally, the work is summarized with a brief conclusion. This review article provides wider guidelines for researchers in designing and manufacturing next-generation lightweight multilayer core sandwich structures.

Vibration Isolation Performance of an Adaptive Magnetorheological Elastomer-Based Dynamic Vibration Absorber

This study evaluates the vibration isolation performance of an adaptive magnetorheological elastomer (MRE)-based dynamic vibration absorber (MRE-DVA) for mitigating the high frequency vibrations (100–250 Hz) of target devices. A simple and effective MRE-DVA design was presented and its vibration isolation performance was experimentally measured. A cylindrical shaped MRE pad was configured to be operated in shear mode and also worked as a semi-actively tunable spring for achieving adaptive DVA. A complex stiffness analysis for the damper force cycle was conducted and it was experimentally observed that the controllable dynamic stiffness range of the MRE-DVA was greater than two over the tested frequency range. The transmissibility of a target system was measured and used as a performance index to evaluate its vibration isolation performance. It was also experimentally demonstrated that a better vibration isolation performance of the target device exposed to the high frequency vibrations could be achieved by using the adaptive MRE-DVA.

Development and Vibration Control of Frequency Adjustable Tuned Mass Damper Based on Magnetorheological Elastomer

Tuned mass dampers (TMD) have been widely used in passive vibration control, but their main disadvantage is that the vibration reduction effect may be greatly affected by the natural frequency of the main structure. In order to solve this limitation, we designed a frequency adjustable tuned mass damper (FATMD) based on a magneto rheological elastomer (MRE), which is a new type of magneto rheological smart material, with adjustable stiffness, obtained by changing the magnetic induction. We used MRE to change the stiffness of FATMD to track the natural frequency of the main structure. However, adding TMD will change the natural frequency of the system. Therefore, we combined Hilbert-Huang transform (HHT) and a natural excitation technique (NExT), with Simulink/dSPACE, to identify the natural frequency of the system in real time, and then calculated the natural frequency of the main structure through the TMD optimal design theory. This can help adjust FATMD to its optimum tuning state. To verify the applicability and effectiveness of FATMD, this paper compares the FATMD and traditional TMD experimental results. The natural frequency of steel beams can be changed by adding mass blocks. The experimental results indicate that FATMD, using the frequency tracking method, can effectively track the natural frequency of the main structure to ensure that the system is always in the optimum tuning state. In addition, FATMD can still achieve a good vibration reduction effect when the natural frequency of the main structure changes.

Reconfigurable Surface Micropatterns Based on the Magnetic Field-Induced Shape Memory Effect in Magnetoactive Elastomers

A surface relief grating with a period of 30 µm is embossed onto the surface of magnetoactive elastomer (MAE) samples in the presence of a moderate magnetic field of about 180 mT. The grating, which is represented as a set of parallel stripes with two different amplitude reflectivity coefficients, is detected via diffraction of a laser beam in the reflection configuration. Due to the magnetic-field-induced plasticity effect, the grating persists on the MAE surface for at least 90 h if the magnetic field remains present. When the magnetic field is removed, the diffraction efficiency vanishes in a few minutes. The described effect is much more pronounced in MAE samples with larger content of iron filler (80 wt%) than in the samples with lower content of iron filler (70 wt%). A simple theoretical model is proposed to describe the observed dependence of the diffraction efficiency on the applied magnetic field. Possible applications of MAEs as magnetically reconfigurable diffractive optical elements are discussed. It is proposed that the described experimental method can be used as a convenient tool for investigations of the dynamics of magnetically induced plasticity of MAEs on the micrometer scale.

Investigation of Dispersion, Interfacial Adhesion of Isotropic and Anisotropic Filler in Polymer Composite

The movement of isotropic and anisotropic particles of iron and graphite within the polymer matrix was predicted and examined by the COMSOL simulation method. The interfacial adhesion of filler particles within the matrix was investigated under surface features observation. Carbonyl Iron (CI) particles, considered to be regular with a uniform size of (1–5 µm), were mixed with irregular particles of graphite (20–150 µm) with 30 V% in quantity in a silicone rubber matrix. The particle–matrix and particle–particle interactions were analyzed from the inner surface features. The drag of non-spherical particles and particle Reynolds numbers (Rep) were taken into consideration in point force models for both the Stokes (Rep ≪ 1) and Newton regime for particle shape. Newton regime is based on the aspect ratio for particles with regular and irregular shapes. The boundary area of the irregular particles holds like an anchor inside the polymer matrix for strong adhesion; however, regular particles have partial attachment due to the gravitational pull of attraction from the bottom contact points. However, uniform distribution of isotropic particles has been observed in comparison to the anisotropic particles within the polymer matrix.

An Application Review of Fiber-Reinforced Geopolymer Composite

Fiber-reinforced geopolymer composites (FRGCs) were considered in terms of application in various areas, and a review is presented in this article. FRGCs are emerging as environmentally friendly materials, replacing cement in the construction industry. An alternative inorganic binder such as a geopolymer matrix promotes environmental awareness on releasing less CO2. The inorganic matrix geopolymer is considered a greener cement for FRGCs. Various types of fiber reinforcements and their role toward the improvement of tensile, flexural, impact strength, fracture toughness, and energy absorption in overall mechanical performance in FRGCs were discussed. FRGCs and their properties in mechanical response, with correlation toward microstructure evolution at room and elevated temperatures, were also discussed. Simultaneously, the durability and impact strength of FRGCs and damage area as a function of the energy absorption were presented with 3D reconstruction images. Moreover, 3D images will cover the internal volume of the FRGCs with internal porosity and fiber orientation. Hybrid fiber reinforcement adds an extra step for the application of geopolymer composites for structural applications.

Magneto-Mechanical Coupling in Magneto-Active Elastomers

In the present work, the magneto-mechanical coupling in magneto-active elastomers is investigated from two different modeling perspectives: a micro-continuum and a particle–interaction approach. Since both strategies differ significantly in their basic assumptions and the resolution of the problem under investigation, they are introduced in a concise manner and their capabilities are illustrated by means of representative examples. To motivate the application of these strategies within a hybrid multiscale framework for magneto-active elastomers, their interchangeability is then examined in a systematic comparison of the model predictions with regard to the magneto-deformation of chain-like helical structures in an elastomer surrounding. The presented results show a remarkable agreement of both modeling approaches and help to provide an improved understanding of the interactions in magneto-active elastomers with chain-like microstructures.

Magnetorheological Elastomer Stress Relaxation Behaviour during Compression: Experiment and Modelling

Materials characterized by magnetorheological properties are non-classic engineering materials. A significant increase in the interest of the scientific community about this group of materials could be observed over the recent years. The results of research presented in this article are oriented on the examination of the said materials' mechanical properties. Stress relaxation tests were carried out on cylindrical samples of magnetorheological elastomers loaded with compressive stress, for various values of magnetic induction (B1 = 0 mT, B2 = 32 mT, B3 = 48 mT, and B4 = 64 mT) and temperature (T1 = 25 °C, T2 = 30 °C, and T3 = 40 °C). The results of these tests indicate that the stiffness of the examined samples increased along with the increase of magnetic field induction, and decreased along with the increase of temperature. On this basis, it has been determined that: the biggest stress amplitude change, caused by the influence of magnetic field, was σ0ΔB = 12.7%, and the biggest stress amplitude change, caused by the influence of temperature, was σ0ΔT = 11.3%. As a result of applying a mathematical model, it was indicated that the stress relaxation in the examined magnetorheological elastomer, for the adopted time range (t = 3600 s), had a hyperbolic decline nature. The collected test results point to the examined materials being characterized by extensive rheological properties, which leads to the conclusion that it is necessary to conduct further tests in this area.