A Binocular Vision-Based 3D Sampling Moiré Method for Complex Shape Measurement

An Error Estimation System for Close-Range Photogrammetric Systems and Algorithms

Close-range photogrammetry methods are widely used for non-contact and accurate measurements of surface shapes. These methods are based on calculating the three-dimensional coordinates of an object from two-dimensional images using special digital processing algorithms. Due to the relatively complex measurement principle, the accurate estimation of the photogrammetric measurement error is a non-trivial task. Typically, theoretical estimations or computer modelling are used to solve this problem. However, these approaches cannot provide an accurate estimate because it is impossible to consider all factors that influence the measurement results. To solve this problem, we propose the use of physical modelling. The measurement results from the photogrammetric system under test were compared with the results of a more accurate reference measurement method. This comparison allowed the error to be estimated under controlled conditions. The test object was a flexible surface whose shape could vary smoothly over a wide range. The estimation of the measurement accuracy for a large number of different surface shapes allows us to obtain new results that are difficult to obtain using standard approaches. To implement the proposed approach, a laboratory system for the error estimation of close-range photogrammetric measurements was developed. The paper contains a detailed description of the developed system and the proposed technique for a comparison of the measurement results. The error in the reference method, which was chosen to be phasogrammetry, was evaluated experimentally. Experimental testing of the stereo photogrammetric system was performed according to the proposed technique. The obtained results show that the proposed technique can reveal dependencies that may not be detected by standard approaches.

Stereo sampling moiré method for three-dimensional deformation mapping with a stereomicroscope

Three-dimensional (3D) deformation distribution measurement is of great interest in applications of materials evaluation. In this study, we propose a stereo sampling moiré method for full-field 3D deformation measurement based on a stereomicroscope. From the phase analysis on the left and right image planes as well as the relationship between displacements in the world and image coordinate systems, the 3D displacements and the in-plane strains of the specimen can be acquired. We also propose a method to calibrate the microscope convergence angle using the grid pitch variation. The validation experiment shows that the difference between the out-of-plane displacement measured by the proposed method and the movement of the sample stage is less than 0.2 µm. The microscopic 3D displacements and the in-plane strain distributions of a carbon fiber reinforced plastic specimen in a three-point bending test are investigated.

Online Deformation Measurement of Laser Repair Substrate Based on Orthogonal Sampling Moiré

As an important branch of metal additive manufacturing, laser repair has broad application potential in the aerospace, automobile and ship building industries. In the process of laser repair, metal powder is introduced into the laser action area and heated to a molten state to form a molten pool, which moves on the component surface according to the preset scanning path. Additionally, the temperature of the repaired component changes dynamically with the movement of the molten pool, leading to the time-evolution of stress and deformation. Therefore, online deformation measurement for the repair process is essential for understanding the evolution mechanism of stress and deformation in laser repair. However, extreme environments such as ultra-high temperature, strong laser radiation and metal powder splashing exist during the laser repair, which bring great challenges for dynamic optical measurement. In this paper, an online deformation measurement system based on orthogonal sampling moiré for laser repair environment is developed, which is applied to measure the deformation field of the metal substrate during laser repair. In the measurement, laser repair is performed on a cantilever beam substrate and orthogonal grating is prepared on the side surface of the cantilever beam. The real-time grating images are recorded by an optical imaging system, in which a group of filter components are used to obtain optical images with high signal-to-noise ratio. Finally, the deformation field of the substrate during laser repair is calculated with the orthogonal sampling moiré method. The results show that the scanning path in the repair process has a significant influence on the distribution of residual deformation, which offers reference for optimizing parameters of laser repair.

Variational image decomposition model TGV-Hilbert-BM3D for phase retrieval in FPP and its application for an on-site wall surface bulge

Mass loss from wall surface bulge deformation can be used to estimate the strength loss of reinforcement, bond reduction, and ductility degradation, so it is very important to accurately measure the three-dimensional (3D) shape of on-site wall surface bulge. In this paper, we try to solve the problem by use of fringe projection profilometry. In the fringe projection patterns of wall surface bulge, the contrast of the fringes is very weak, and there are sometimes cracks in patterns. We first present a preprocessing method to inpaint fringes if there are damaged fringes caused by cracks. Then we propose a new, to the best of our knowledge, image decomposition model, total generalized variation (TGV)-Hilbert-block-matching (BM)3D, to effectively extract the fringe component. Finally, we use Fourier transform, phase unwrapping, and carrier-removal methods to obtain the unwrapped phase. We test the proposed method on a simulated fringe projection pattern and two real fringe projection patterns of wall surface bulge. We compare our method with the advanced total variation space-generalized functions space-BM3D, TV-Hilbert-L₂, and Beppo-Levi-space-Hilbert-BM3D methods. In addition, we perform ablation experiments to prove that our preprocessing method is necessary. The experimental results demonstrate that our method can effectively measure the 3D shape of wall surface bulge from a single fringe projection pattern for the first time, to our knowledge.