Fouling in Membrane Distillation, Osmotic Distillation and Osmotic Membrane Distillation

Mechanism of Silica Nanoparticle-Induced Particulate Fouling in Vacuum Membrane Distillation

Membrane distillation (MD) is a process driven by the vapor pressure difference dependent on temperature variation, utilizing a hydrophobic porous membrane. MD operates at low pressure and temperature, exhibiting resilience to osmotic pressure. However, a challenge arises as the membrane performance diminishes due to temperature polarization (TP) occurring on the membrane surface. The vacuum MD process leverages the application of a vacuum to generate a higher vapor pressure difference, enhancing the flux and mitigating TP issues. Nevertheless, membrane fouling leads to decreased performance, causing membrane wetting and reducing the ion removal efficiency. This study investigates membrane fouling phenomena induced by various silica nanoparticle sizes (400, 900, and 1300 nm). The patterns of membrane fouling, as indicated by the flux reduction, vary depending on the particle size. Distinct MD performances are observed with changes in the feed water temperature and flow rate. When examining the membrane fouling mechanism for particles with a porosity resembling actual particulate materials, a fouling form similar to the solid type is noted. Therefore, this study elucidates the impact of particulate matter on membrane fouling under diverse conditions.

Fouling in reverse osmosis membranes: monitoring, characterization, mitigation strategies and future directions

Water scarcity has been a global challenge for many countries over the past decades, and as a result, reverse osmosis (RO) has emerged as a promising and cost-effective tool for water desalination and wastewater remediation. Currently, RO accounts for >65% of the worldwide desalination capacity; however, membrane fouling is a major issue in RO processes. Fouling reduces the membrane's lifespan and permeability, while also increases the operating pressure and chemical cleaning frequency. Overall, fouling reduces the quality and quantity of desalinated water, and thus hinders the sustainable application of RO membranes by disturbing its efficacy and economic aspects. Fouling arises from various physicochemical interactions between water pollutants and membrane materials leading to foulants' accumulation onto the membrane surfaces and/or inside the membrane pores. The current review illustrates the main types of particulates, organic, inorganic and biological foulants, along with the major factors affecting its formation and development. Moreover, the currently used monitoring methods, characterization techniques and the potential mitigation strategies of membrane fouling are reviewed. Further, the still-faced challenges and the future research on RO membrane fouling are addressed.

Toward a universal framework for evaluating transport resistances and driving forces in membrane-based desalination processes

Desalination technologies using salt-rejecting membranes are a highly efficient tool to provide fresh water and augment existing water supplies. In recent years, numerous studies have worked to advance a variety of membrane processes with different membrane types and driving forces, but direct quantitative comparisons of these different technologies have led to confusing and contradictory conclusions in the literature. In this Review, we critically assess different membrane-based desalination technologies and provide a universal framework for comparing various driving forces and membrane types. To accomplish this, we first quantify the thermodynamic driving forces resulting from pressure, concentration, and temperature gradients. We then examine the resistances experienced by water molecules as they traverse liquid- and air-filled membranes. Last, we quantify water fluxes in each process for differing desalination scenarios. We conclude by synthesizing results from the literature and our quantitative analyses to compare desalination processes, identifying specific scenarios where each process has fundamental advantages.

Fluoropolymer Membranes for Membrane Distillation and Membrane Crystallization

Fluoropolymer membranes are applied in membrane operations such as membrane distillation and membrane crystallization where hydrophobic porous membranes act as a physical barrier separating two phases. Due to their hydrophobic nature, only gaseous molecules are allowed to pass through the membrane and are collected on the permeate side, while the aqueous solution cannot penetrate. However, these two processes suffer problems such as membrane wetting, fouling or scaling. Membrane wetting is a common and undesired phenomenon, which is caused by the loss of hydrophobicity of the porous membrane employed. This greatly affects the mass transfer efficiency and separation efficiency. Simultaneously, membrane fouling occurs, along with membrane wetting and scaling, which greatly reduces the lifespan of the membranes. Therefore, strategies to improve the hydrophobicity of membranes have been widely investigated by researchers. In this direction, hydrophobic fluoropolymer membrane materials are employed more and more for membrane distillation and membrane crystallization thanks to their high chemical and thermal resistance. This paper summarizes different preparation methods of these fluoropolymer membrane, such as non-solvent-induced phase separation (NIPS), thermally-induced phase separation (TIPS), vapor-induced phase separation (VIPS), etc. Hydrophobic modification methods, including surface coating, surface grafting and blending, etc., are also introduced. Moreover, the research advances on the application of less toxic solvents for preparing these membranes are herein reviewed. This review aims to provide guidance to researchers for their future membrane development in membrane distillation and membrane crystallization, using fluoropolymer materials.

Membrane distillation crystallization for water and mineral recovery: The occurrence of fouling and its control during wastewater treatment

Membrane distillation crystallization (MDC) is an emerging technology envisaged to manage challenges affecting the desalination industry. This technology can sustainably treat concentrated solutions of produced water and industrially discharged saline wastewater. Simultaneous recovery of clean water and minerals is achieved through the integration of crystallization to membrane distillation (MD). MDC has received vast research interest because of its potential to treat hypersaline solutions. However, MDC still faces challenges in harnessing its industrial applications. Technically, MDC is affected by fouling/scaling and wetting thereby hindering practical application at the industrial level. This study reviews the occurrence of membrane fouling and wetting experienced with MDC. Additionally, existing developments carried out to address these challenges are critically reviewed. Finally, prospects suggesting the sustainability of this technology are highlighted.

Recent Advances in Multifunctional Mechanical-Chemical Superhydrophobic Materials

In recent years, biology-inspired superhydrophobic technology has attracted extensive attention and has been widely used in self-cleaning, anti-icing, oil-water separation, and other fields. However, the poor durability restricts its application in practice; thus, it is urgent to systematically summarize it so that scientists can guide the future development of this field. Here, in this review, we first elucidated five kinds of typical superhydrophobic models, namely, Young's equation, Wenzel, Cassie-Baxter, Wenzel-Cassie, "Lotus," and "Gecko" models. Then, we summarized the improvement in mechanical stability and chemical stability of superhydrophobic surface. Later, the durability test methods such as mechanical test methods and chemical test methods are discussed. Afterwards, we displayed the applications of multifunctional mechanical-chemical superhydrophobic materials, namely, anti-fogging, self-cleaning, oil-water separation, antibacterial, membrane distillation, battery, and anti-icing. Finally, the outlook and challenge of mechanical-chemical superhydrophobic materials are highlighted.

Autopsy of Used Reverse Osmosis Membranes from the Largest Seawater Desalination Plant in Oman

The Barka desalination plant, commissioned in 2018, is the largest desalination plant in Oman. It has a capacity of 281 MLD with a reverse osmosis (RO) first-pass recovery rate of 46%. As part of the standard operator practice, a membrane autopsy was conducted to determine the cause of reductions in membrane performance. This study investigated fouled membranes (model No. SW30HRLE-440) from two different locations in the membrane rack. Various analytical methods were used to conduct the membrane autopsy. Field-emission scanning electron microscopy/energy-dispersive X-ray (FESEM/EDS) analyses of membrane samples showed major components of inorganic foulants. Moreover, black and salt-like crystals deposited on the membrane surface revealed significant carbon (C) components and oxygen (O), with a small amount of magnesium (Mg), chloride (Cl), sodium (Na), aluminium (Al), and calcium (Ca), respectively. A Fourier transform infrared (FTIR) analysis revealed the presence of long-chain hydrocarbons, carboxylic acids/esters, carbohydrates/polysaccharides, and inorganic foulants. Thermogravimetric analyses (TGA) of the membranes showed a high initial weight loss due to organic and inorganic fouling. X-ray photoelectron (XPS) analyses further confirmed the presence of inorganic and organic foulants on the membrane surfaces. Bacteria identification results showed the presence of Bacillus cereus and Bacillus marisflavi. This paper offers a detailed analysis of the foulants present on the reverse osmosis membrane surface and sub-surface before and after a cleaning process.

Mitigating membrane biofouling in biofuel cell system – A review

A biofuel cell (BFC) system can transform chemical energy to electrical energy through electrochemical reactions and biochemical pathways. However, BFC faced several obstacles delaying it from commercialization, such as biofouling. Theoretically, the biofouling phenomenon occurs when microorganisms, algae, fungi, plants, or small animals accumulate on wet surfaces. In most BFC, biofouling occurs by the accumulation of microorganisms forming a biofilm. Amassed biofilm on the anode is desired for power production, however, not on the membrane separator. This phenomenon causes severities toward BFCs when it increases the electrode’s ohmic and charge transfer resistance and impedes the proton transfer, leading to a rapid decline in the system’s power performance. Apart from BFC, other activities impacted by biofouling range from the uranium industry to drug sensors in the medical field. These fields are continuously finding ways to mitigate the biofouling impact in their industries while putting forward the importance of the environment. Thus, this study aims to identify the severity of biofouling occurring on the separator materials for implementation toward the performance of the BFC system. While highlighting successful measures taken by other industries, the effectiveness of methods performed to reduce or mitigate the biofouling effect in BFC was also discussed in this study.

Enhanced Performance of Membrane Distillation Using Surface Heating Process

Membrane distillation (MD) is a thermally driven desalination process that has excellent application prospects in seawater desalination or hypersaline wastewater treatment, while severe temperature polarization (TP) and the resulting relatively high energy consumption have become principal challenges limiting the commercial application of MD. Therefore, the design of novel systems to overcome the shortage of conventional MD requires urgent attention. Here, we developed three surface heating vacuum membrane distillation systems, namely, SHVMD-1, SHVMD-2, and SHVMD-3, according to the different positions of the thermal conducting layer in the cell. The distillate flux, TP, and energy performance of these systems under different operating conditions were investigated. All three systems showed stable performance, with a salt rejection >99.98% for 35 g/L NaCl, and the highest flux was close to 9 L/m²·h. The temperature polarization coefficients were higher than unity in SHVMD-2 and SHVMD-3 systems, and the SHVMD-2 system produced the lowest specific energy consumption and the highest thermal efficiency. In addition, we tested the intermittent surface heating process, which can further improve energy performance through reducing specific electrical energy consumption in vacuum membrane distillation. This paper provides a simple and efficient membrane system for the desalination of brines.

Stable Zr-Based Metal-Organic Framework Nanoporous Membrane for Efficient Desalination of Hypersaline Water

Treatment of hypersaline waters is a critical environmental challenge. Pervaporation (PV) desalination is a promising technique to address this challenge, but current PV membranes still suffer from challenging issues such as low flux and insufficient stability. Herein, we propose in situ nanoseeding followed by a secondary growth strategy to fabricate a high-quality stable metal-organic framework (MOF) thin membrane (UiO-66) for high-performance pervaporation desalination of hypersaline waters. To address the issue of membrane quality, a TiO₂ nano-interlayer was introduced on coarse mullite substrates to favor the growth of a UiO-66 nanoseed layer, on which a well-intergrown UiO-66 selective membrane layer with thickness as low as 1 μm was finally produced via subsequent secondary growth. The PV separation performance for hypersaline waters was systematically investigated at different salt concentrations, feed temperatures, and long-term operation in different extreme chemical environments. Besides having nearly complete rejection (99.9%), the UiO-66 membrane exhibited high flux (37.4 L·m^-2·h^-1) for hypersaline waters, outperforming current existing zeolite and MOF membranes. The membrane also demonstrated superior long-term operational stability under various harsh environments (hypersaline, hot, and acidic/alkaline feed water) and mild fouling behavior. The rational design proposed in this study is not only applicable for the development of a high-quality UiO-66 membrane enabling harsh hypersaline water treatment but can also be potentially extended to other next-generation nanoporous MOF membranes for more environmental applications.

Recent Progress in the Membrane Distillation and Impact of Track-Etched Membranes

Membrane distillation (MD) is a rapidly developing field of research and finds applications in desalination of water, purification from nonvolatile substances, and concentration of various solutions. This review presents data from recent studies on the MD process, MD configuration, the type of membranes and membrane hydrophobization. Particular importance has been placed on the methods of hydrophobization and the use of track-etched membranes (TeMs) in the MD process. Hydrophobic TeMs based on poly(ethylene terephthalate) (PET), poly(vinylidene fluoride) (PVDF) and polycarbonate (PC) have been applied in the purification of water from salts and pesticides, as well as in the concentration of low-level liquid radioactive waste (LLLRW). Such membranes are characterized by a narrow pore size distribution, precise values of the number of pores per unit area and narrow thickness. These properties of membranes allow them to be used for more accurate water purification and as model membranes used to test theoretical models (for instance LEP prediction).

Effect of high temperature toward microalgal organic matter and its impact toward membrane distillation application

Membrane distillation (MD) frequently deals with membrane biofouling caused by deposition of algal organic matter (AOM) from algal blooms, hampering the treatment efficiency. In this study, AOMs, which are soluble extracellular polymeric substance (sEPS), bounded EPS (bEPS), and internal organic matter (IOM) from three benthic species (Amphora coffeaeformis, Cylindrotheca fusiformis, and Navicula incerta) were exposed to a temperature range to resemble the MD process. Results showed that EPS had higher polysaccharide fraction than protein with 85.71%, 68.26%, and 71.91% for A. coffeaeformis, N. incerta, and C. fusiformis, respectively. Both the EPS polysaccharide and protein concentration linearly increase with temperature, but the opposite was true for IOM and high-molecular-weight (HMW) polysaccharide. At 80°C, 5812.94 μg/g out of 6304.28 μg/g polysaccharide in A. coffeaeformis was of low molecular weight (LMW); hence, these findings suggested that they were the major foulants to clog the narrow pores within virgin hydrophobic membrane, forming a conditioning layer followed by deposition of HMW and hydrophilic polysaccharides onto the macropores to cause irreversible fouling. Cell lysis occurring at higher temperature increases the total protein content about 25% within the EPS matrix, inducing membrane plugging via hydrophobic-hydrophobic interactions. Overall, the AOM composition at different temperatures will likely dictate the fouling severity in MD. PRACTITIONER POINTS: EPS production of three benthic diatoms was the highest at 80°C. EPS from diatoms consists of at least 75.29% of polysaccharides. Small molecular weight carbohydrates (<12 kDa) were potential foulants. Proteins of internal organic matter (>56%) give irreversible attachment towards membranes. A. coffeaeformis was considered as the most fouling diatoms with highest EPS amount of 6304.28 μg/g.

Investigation of flux stability and fouling mechanism during simultaneous treatment of different produced water streams using forward osmosis and membrane distillation

Forward osmosis-membrane distillation (FO-MD) hybrids were recently found suitable for produced water treatment. Exclusion of synthetic chemical draw solutions, typically used for FO, can reduce FO-MD operational costs and ease its onsite application. This study experimentally validates a novel concept for the simultaneous treatment of different produced water streams available at the same industrial site using an FO-MD hybrid system. The water oil separator outlet (WO) stream was selected as FO draw solution and it generated average fluxes ranging between 8.30 LMH and 26.78 LMH with four different feed streams. FO fluxes were found to be governed by the complex composition of the feed streams. On the other hand, with WO stream as MD feed, an average flux of 14.41 LMH was achieved. Calcium ions were found as a main reason for MD flux decline in the form of CaSO₄ scaling and stimulating the interaction between the membrane and humic acid molecules to form scale layer causing reduction in heat transfer and decline in MD flux (6%). Emulsified oil solution was responsible for partial pore clogging resulting in further 2% flux decline. Ethylenediaminetetraaceticacid (EDTA) was able to mask a portion of calcium ions and resulted in a complete recovery of the original MD flux. Under hybrid FO-MD experiments MD fluxes between 5.62 LMH and 11.12 LMH were achieved. Therefore, the novel concept is validated to produce fairly stable FO and MD fluxes, with few streams, without severe fouling and producing excellent product water quality.

Feasibility of membrane distillation process for potable water reuse: A barrier for dissolved organic matters and pharmaceuticals

In this study, the feasibility of the membrane distillation (MD) process as a wastewater reclamation system for portable reuse was investigated. The flux was stably maintained at about 20 L/m²h (LMH) at ΔT 30 °C, compared to higher flux at ΔT 50 °C, which showed a rapid decrease in the flux due to severe fouling. MD produced excellent quality of potable water satisfied the drinking water standards of Korea from effluent of sewage treatment plant (ESTP). The fractions of the hydrophobic OC (HOC) and chromatographic DOC (CDOC) from LC-OCD analysis was firstly suggested to understand different organic transport during the MD process. The transport of organic matters across the MD membrane mitigated at low operation temperature and the transported organics in all the tested waters were mostly volatile low molecular weight organics, aromatic amino acids. All of thirteen selected pharmaceuticals were completely removed by MD, regardless of their properties. In order to retard the membrane fouling of the MD process, coagulation and filtration pre-treatments were applied. The pre-treatment process coupled MD process could successfully remove impurities including NH₄-N without severe membrane fouling. Moreover, coagulation pretreatment reduced transport of ammonia due to decrease in pH.

A Review of the Water Desalination Technologies

Desalination is commonly adopted nowadays to overcome the freshwater scarcity in some areas of the world if brackish water or salt water is available. Different kinds of technologies have been proposed in the last century. In this paper, the state of the mainstream solutions is reported, showing the current commercial technologies like reverse osmosis (RO), Multi-Stages Flash desalination (MSF) and Multi-Effect Distillation (MED), and the new frontiers of the research with the aim of exploiting renewable sources such as wind, solar and biomass energy. In these cases, seawater treatment plants are the same as traditional ones, with the only difference being that they use a renewable energy source. Thus, classifications are firstly introduced, considering the working principles, the main energy input required for the treatment, and the potential for coupling with renewable energy sources. Each technology is described in detail, showing how the process works and reporting some data on the state of development. Finally, a statistical analysis is given concerning the spread of the various technologies across the world and which of them are most exploited. In this section, an important energy and exergy analysis is also addressed to quantify energy losses.

Water and Wastewater Treatment Systems by Novel Integrated Membrane Distillation (MD)

The scarcity of freshwater has been recognized as one of the main challenges people must overcome in the 21st century. The adoption of an environmentally friendly, cost-effective, and energy-efficient membrane distillation (MD) process can mitigate the pollution caused by industrial and domestic wastes. MD is a thermally driven process based on vapor–liquid equilibrium, in which the separation process takes place throughout a microporous hydrophobic membrane. The present paper offers a comprehensive review of the state-of-the-art MD technology covering the MD applications in wastewater treatment. In addition, the important and sophisticated recent advances in MD technology from the perspectives of membrane characteristics and preparation, membrane configurations, membrane wetting, fouling, and renewable heat sources have been presented and discussed.

Reduced graphene–tungsten trioxide-based hybrid materials with peroxidase-like activity

Hybrid material with enzyme-like function.

Mixed Matrix Polytetrafluoroethylene/Polysulfone Electrospun Nanofibrous Membranes for Water Desalination by Membrane Distillation

The electrospinning technique was used successfully to fabricate nanofibers of polysulfone (PSF) in which polytetrafuoroethylene nanoparticles (PTFE NPs) were embedded. The size of the PTFE NPs is only 1.7 to 3.6 times smaller than the nanofiber diameter. The transition from hydrophobic to superhydrophobic character of the bead-free PSF electrospun nanofiber mats occurred with a PTFE NPs loading in the range 12-18% of the PSF weight. Transmission electron microscopy images revealed protruding nanosized asperities on the fiber surface due to the embedded PTFE NPs in the PSF matrix. For low PTFE NPs content in PSF matrix (<6% of the polymer weight), the PTFE NPs were arranged one by one in a single file along the PSF nanofiber axis. The structural characteristics of the nanofibers and electrospun nanofibrous membranes (ENMs) were studied by means of different techniques and their relationship with the PTFE NPs loading in PSF were discussed. The PSF/PTFE ENMs were tested in desalination by direct contact membrane distillation (DCMD) and the obtained performance was discussed in terms of the ENMs structural characteristics. Competitive permeate fluxes, as high as 39.5 kg/m²h, with stable low permeate electrical conductivities (<7.145 μS/cm) for 30 g/L NaCl aqueous solution and transmembrane temperature of 60 °C were achieved without detecting any interfiber space wetting.

Hydrophobic Antifouling Electrospun Mats from Zwitterionic Amphiphilic Copolymers

A porous material that is both hydrophobic and fouling-resistant is needed in many applications, such as water purification by membrane distillation. In this work, we take a novel approach to fabricating such membranes. Using the zwitterionic amphiphilic copolymer poly(trifluoroethyl methacrylate- random-sulfobetaine methacrylate), we electrospin nonwoven, porous membranes that combine high hydrophobicity with resistance to protein adsorption. By changing the electrospinning parameters and the solution composition, membranes can be prepared with a wide range of fiber morphologies including beaded, bead-free, wrinkly, and ribbonlike fibers, with diameters ranging between ∼150 nm and 1.5 μm. The addition of LiCl to the spinning solution not only helps control the fiber morphology but also increases the segregation of zwitterionic groups on the membrane surface. The resultant electrospun membranes are highly porous and very hydrophobic, yet resist the adsorption of proteins and retain a high contact angle (∼140°) even after exposure to a protein solution. This makes these materials promising candidates for the membrane distillation of contaminated wastewater streams and as self-cleaning materials.

Comparison of colloidal silica involved fouling behavior in three membrane distillation configurations using PTFE membrane

Colloidal silica involved fouling behaviors in direct contact membrane distillation (DCMD), vacuum membrane distillation (VMD) and sweeping gas membrane distillation (SGMD) were studied. Three foulants were used in the experiments, including colloidal silica as representative of particulate foulants, calcium bicarbonate as dissolved inorganic foulant, and NOM (humic acid + alginate + BSA) as the dissolved organic foulant. The three types of fouants were combined to produce four different feed waters: silica alone; silica + calcium bicarbonate; silica + NOM; and silica + calcium bicarbonate + NOM. With 25% feed recovery, it was found that VMD showed the worst performance for most of the foulant combinations due to turbulence dead zones caused by the membrane deformation that increased foulant deposition. For the silica + calcium bicarbonate + NOM feed DCMD had the greatest fouling rate, although DCMD also had the highest flux of all configurations. SGMD showed the best fouling resistance of all configurations, although it was inclined to calcium carbonate fouling because carbon dioxide was removed in the permeate leading to calcium carbonate precipitation and could be alleviated by using air as sweeping gas. For feeds containing high-concentration calcium bicarbonate or carbonate foulants, VMD should be avoided to lower the formation of carbonate precipitants on the membrane surface if scale inhibitors are not used.

The long-term studies of osmotic membrane distillation

The results of osmotic membrane distillation carried out for 2.5 years were presented in this work. The influence of the process conditions, such as temperature and brine concentration on the permeate flux, was investigated. The saturated NaCl solutions and distilled water were used as a stripping solution and feed, respectively. A continuous regeneration of stripping solution was conducted using a method of natural evaporation from the surface of Białecki rings to the air surrounding the installation. The possibilities of application of Accurel PP S6/2 hydrophobic polypropylene membranes were tested. It was studied whether a saturation stripping solution does not cause scaling and wettability of membranes. It was found that most of the pores in the used membranes were non-wetted, and the salt retention over 99% was maintained during a study period. However, the obtained permeate flux was decreased by 10–20%. The SEM examinations revealed that it was caused by amorphous deposit, which was formed on the membrane surface on the brine side. The SEM–EDS analysis demonstrated that the deposit composition mainly included Si and O.