Preparation of Polyacrylate Hollow Microspheres via Facile Spray Drying

A sound-absorbing and heat-insulating collagen fiber composite material

Using methacrylic acid (MAA) and methyl methacrylate (MMA) as core monomers and polystyrene as the shell layer, polymer hollow microspheres (PHM) with good stability were prepared by using an alkali osmotic swelling method followed by spray drying. The average size of the PHM was approximately 875 nm. As a filling cross-linking agent, the PHM were added to a skin collagen material to disperse and fix, and a “polymer hollow microsphere composite collagen fiber” (PHCC) material was obtained. The results show that the PHM improve the mechanical strength, thermal stability and water resistance of the skin collagen material. The PHCC material has a low thermal conductivity (0.035 W/(K·m)) and excellent sound insulation performance and retains the soft and delicate touch of leather, which has application value in high-grade decorative materials and functional leather. This provides a new approach for developing flexible sound-absorbing thermal insulation materials.

Synthesis and Characterization of Spherical Calcium Carbonate Nanoparticles Derived from Cockle Shells

Cockle shells are a natural reservoir of calcium carbonate (CaCO3), which is widely used in bone repair, tissue scaffolds, and the development of advanced drug delivery systems. Although many studies report on the preparation of CaCO3, the development of a nanosized spherical CaCO3 precursor for calcium oxide (CaO) that is suitable to be incorporated in dental material was scarce. Therefore, this study aimed to synthesize a nanosized spherical CaCO3 precursor for CaO derived from cockle shells using a sol–gel method. Cockle shells were crushed to powder form and mixed with hydrochloric acid, forming calcium chloride (CaCl2). Potassium carbonate (K2CO3) was then fed to the diluted CaCl2 to obtain CaCO3. The effect of experimental parameters on the morphology of CaCO3, such as volume of water, type of solvents, feeding rate of K2CO3, and drying method, were investigated using field-emission scanning electron microscopy, energy-dispersive X-ray spectroscopy, X-ray diffractometry (XRD), Brunauer–Emmett–Teller surface area analysis, and thermogravimetric analysis. Optimized CaCO3 was then calcined to form CaO. XRD analysis of CaCO3 nanoparticles was indicative of the formation of a calcite phase. The well-structured spherical shape of CaCO3 was obtained by the optimum condition of the addition of 50 mL of water into CaCl2 in ethanolic solution with a 1 h feeding rate of K2CO3. Less agglomeration of CaCO3 was obtained using a freeze-drying technique with the surface area of 26 m2/g and average particle size of 39 nm. Spherical shaped nanosized CaO (22–70 nm) was also synthesized. The reproducibility, low cost, and simplicity of the method suggest its potential applications in the large-scale synthesis of the nanoparticles, with spherical morphology in an industrial setting.