Hydrothermal Carbonization of Lemon Peel Waste: Preliminary Results on the Effects of Temperature during Process Water Recirculation

Co-hydrothermal carbonization with process water recirculation as a valuable strategy to enhance hydrochar recovery with high energy efficiency

This study aims at valorizing the residual aqueous phase from hydrothermal carbonization (HTC) of Sicilian agro-wastes in order to enhance the hydrochar recovery, positively affecting the process energy balance. Process waters (PW) obtained from HTC and co-HTC using orange peel waste and fennel plant residues were used as recycled solvent in experiments carried out at the temperatures of 180 and 230 °C. The results showed that an additional hydrochar formation was promoted during recirculation of solvent, leading to average increments of solid mass yield of 10.5 wt% for tests conducted at 180 °C and 3.9 wt% for 230 °C. After five consecutive recirculation phases in co-HTC runs, the hydrochar yield increased up to 18.2 wt%. The low H/C and O/C atomic ratios values, found after recirculation, indicate that organic acids, accumulated in the PW, may catalyze the process and promote the biomass deoxygenation by boosting dehydration and decarboxylation. The recovered PWs from conversion steps with deionized water were also carbonized in absence of the solid feedstock in order to quantify their contribution in hydrochar formation during recirculation and thus the synergistic interactions. After recirculation, energy recovery averagely augmented by more than threefold, showing that the proposed strategy could significantly improve the sustainability of HTC.

A review on the emerging conversion technology of cellulose, starch, lignin, protein and other organics from vegetable-fruit-based waste

A large amount of vegetable-fruit-based waste (VFBW) belonging to agricultural waste is produced around the world every year, imposing a huge burden on the environment and sustainable development. VFBW contains a lot of water and useful organic compounds (e.g., cellulose, minerals, starch, proteins, organic acids, lipids, and soluble sugars). Taking into account the composition characteristics and circular economy of VFBW, many new emerging conversion technologies for the treatment of VFBW (such as hydrothermal gasification, ultrasound-assisted extraction, and synthesis of bioplastics) have been developed. This review summarizes the current literature discussing the technical parameters, process, mechanism, and characteristics of various emerging conversion methods, as well as analyzing the application, environmental impact, and bio-economy of by-products from the conversion process, to facilitate solutions to the key problems of engineering cases using these methods. The shortcomings of the current study and the direction of future research are also highlighted in the review.

Multi-Variate and Multi-Response Analysis of Hydrothermal Carbonization of Food Waste: Hydrochar Composition and Solid Fuel Characteristics

To maximize food waste utilization, it is necessary to understand the effect of process variables on product distribution. To this day, there is a lack of studies evaluating the effects of the multiple variables of HTC on food waste. A Design of Experiment (DoE) approach has been used to investigate the influence of three process variables on the product distribution and composition of process streams from the HTC of food waste. This work evaluates the effect of hydrothermal carbonization process conditions on the composition and utilization capabilities of hydrochar from food waste. Parametric analysis was carried out with a design of experiments of central composite rotatable design (CCRD) and response surface methodology (RSM). Derringer’s desirability function was employed to perform a multi-response evaluation. The optimized process conditions were 260.4 °C, 29.5 min reaction time, and 19.6% solid load. The predicted optimized responses were EMC = 2.7%, SY = 57.1%, EY = 84.7%, ED = 1.5, and HHV of 31.8 MJ/Kg, with a composite desirability of 0.68. Temperature and solid load had a significant effect on all evaluated responses, while reaction time was non-significant.

Computational Modeling Approaches of Hydrothermal Carbonization: A Critical Review

Hydrothermal carbonization (HTC) continues to gain recognition over other valorization techniques for organic and biomass residue in recent research. The hydrochar product of HTC can be effectively produced from various sustainable resources and has been shown to have impressive potential for a wide range of applications. As industries work to adapt the implementation of HTC over large processes, the need for reliable models that can be referred to for predictions and optimization studies are becoming imperative. Although much of the available research relating to HTC has worked on the modeling area, a large gap remains in developing advanced computational models that can better describe the complex mechanisms, heat transfer, and fluid dynamics that take place in the reactor of the process. This review aims to highlight the importance of expanding the research relating to computational modeling for HTC conversion of biomass. It identifies six research areas that are recommended to be further examined for contributing to necessary advancements that need to be made for large-scale and continuous HTC operations. The six areas that are identified for further investigation are variable feedstock compositions, heat of exothermic reactions, type of reactor and scale-up, consideration of pre-pressurization, consideration of the heat-up period, and porosity of feedstock. Addressing these areas in future HTC modeling efforts will greatly help with commercialization of this promising technology.

Industrial-Scale Hydrothermal Carbonization of Agro-Industrial Digested Sludge: Filterability Enhancement and Phosphorus Recovery

Hydrothermal carbonization (HTC) provides an attractive alternative method for the treatment of high-moisture waste and, in particular, digested sludge. HTC could reduce the costs and environmental risks associated with sludge handling and management. Although it is recognized that the dewaterability of hydrochars produced from digested sludge, even at mild temperatures (180–190 °C), is highly improved with respect to the starting material, the filterability of HTC slurries for the recovery of the solid material (hydrochar) still represents a challenge. This study presents the results of an investigation into the filterability of agro-industrial digested sludge HTC slurries produced by a C-700 CarboremTM HTC industrial-scale plant. The filterability of HTC slurries, produced at 190 °C for 1 h, with the use of acid solutions of hydrochloric acid, sulfuric acid or citric acids, was investigated by using a semi-industrial filter press. The use of sulfuric acid or citric acid solutions, in particular, significantly improved the filterability of HTC slurries, reducing the time of filtration and residual moisture content. The acid treatment also promoted the migration of heavy metals and phosphorus (P) in the HTC filtrate solution. This study demonstrates that P can be recovered via the precipitation of struvite in high yields, recovering up to 85 wt% by mass of its initial P content.

Process Water Recirculation during Hydrothermal Carbonization of Waste Biomass: Current Knowledge and Challenges

Hydrothermal carbonization (HTC) is considered as an efficient and constantly expanding eco-friendly methodology for thermochemical processing of high moisture waste biomass into solid biofuels and valuable carbonaceous materials. However, during HTC, a considerable amount of organics, initially present in the feedstock, are found in the process water (PW). PW recirculation is attracting an increasing interest in the hydrothermal process field as it offers the potential to increase the carbon recovery yield while increasing hydrochar energy density. PW recirculation can be considered as a viable method for the valorization and reuse of the HTC aqueous phase, both by reducing the amount of additional water used for the process and maximizing energy recovery from the HTC liquid residual fraction. In this work, the effects of PW recirculation, for different starting waste biomasses, on the properties of hydrochars and liquid phase products are reviewed. The mechanism of production and evolution of hydrochar during recirculation steps are discussed, highlighting the possible pathways which could enhance energy and carbon recovery. Challenges of PW recirculation are presented and research opportunities proposed, showing how PW recirculation could increase the economic viability of the process while contributing in mitigating environmental impacts.