Improved Manufacturing Performance of Screen Printed Carbon Electrodes through Material Formulation

Self-Assembling Graphene Layers for Electrochemical Sensors Printed in a Single Screen-Printing Process

This article reports findings on screen-printed electrodes employed in microfluidic diagnostic devices. The research described includes developing a series of graphene- and other carbon form-based printing pastes compared to their rheological parameters, such as viscosity in static and shear-thinning conditions, yield stress, and shear rate required for thinning. In addition, the morphology, electrical conductivity, and electrochemical properties of the electrodes, printed with the examined pastes, were investigated. Correlation analysis was performed between all measured parameters for six electrode materials, yielding highly significant (p-value between 0.002 and 0.017) correlations between electron transfer resistance (Ret), redox peak separation, and static viscosity and thinning shear-rate threshold. The observed more electrochemically accessible surface was explained according to the fluid mechanics of heterophase suspensions. Under changing shear stress, the agglomeration enhanced by the graphene nanoplatelets' interparticle affinity led to phase separation. Less viscous pastes were thinned to a lesser degree, allowing non-permanent clusters to de-agglomerate. Thus, the breaking of temporary agglomerates yielded an unblocked electrode surface. Since the mechanism of phase ordering through agglomeration and de-agglomeration is affected by the pastes' rheology and stress during the printing process and requires no further treatment, it can be appropriately labeled as a self-assembling electrode material.

Modern and Dedicated Methods for Producing Molecularly Imprinted Polymer Layers in Sensing Applications

Molecular imprinting (MI) is the most available and known method to produce artificial recognition sites, similar to antibodies, inside or at the surface of a polymeric material. For this reason, scholars all over the world have found MI appealing, thus developing, in this past period, various types of molecularly imprinted polymers (MIPs) that can be applied to a wide range of applications, including catalysis, separation sciences and monitoring/diagnostic devices for chemicals, biochemicals and pharmaceuticals. For instance, the advantages brought by the use of MIPs in the sensing and analytics field refer to higher selectivity, sensitivity and low detection limits, but also to higher chemical and thermal stability as well as reusability. In light of recent literature findings, this review presents both modern and dedicated methods applied to produce MIP layers that can be integrated with existent detection systems. In this respect, the following MI methods to produce sensing layers are presented and discussed: surface polymerization, electropolymerization, sol–gel derived techniques, phase inversionand deposition of electroactive pastes/inks that include MIP particles.

Smartphone-based molecularly imprinted sensors for rapid detection of thiamethoxam residues and applications

In order to achieve rapid detection of thiamethoxam residues in mango, cowpea and water, this study modified the screen printed carbon electrode (SPCE) to make a specific molecular imprinting sensor (Thiamethoxam-MIP/Au/rGO/SPCE) for thiamethoxam. An integrated smartphone platform was also built for thiamethoxam residue analysis. The performance of the complete system was analyzed by cyclic voltammetry (CV) and differential pulse voltammetry (DPV). The system was then applied for the rapid determination of thiamethoxam residues in water, mango and cowpea samples. The results showed that the molecular sensor showed good linearity in the range 0.5–3.0 μmol/L of thiamethoxam. The detection limit of thiamethoxam was 0.5 μmol/L. Moreover, the sensor had good reproducibility and anti-interference performance. The average recovery rates of the pesticide residues in water, mango and cowpea samples were in the range of 90–110% with relative standard deviations < 5%. The rapid detection system for thiamethoxam residue constructed in this study was simple, reliable, reproducible and had strong anti-interference. It has broad application prospects in the field detection of thiamethoxam residue, and serves as a valuable reference for the further development of rapid detection technology of pesticide residues in the field of environment and food safety.

The Effect of Carbon Ink Rheology on Ink Separation Mechanisms in Screen-Printing

Screen-printable carbon-based inks are available in a range of carbon morphologies and concentrations, resulting in various rheological profiles. There are challenges in obtaining a good print when high loading and elasticity functional inks are used, with a trade-off often required between functionality and printability. There is a limited understanding of how ink rheology influences the ink deposition mechanism during screen-printing, which then affects the print topography and therefore electrical performance. High speed imaging was used with a screen-printing simulation apparatus to investigate the effect of viscosity of a graphite and carbon-black ink at various levels of solvent dilution on the deposition mechanisms occurring during screen-printing. With little dilution, the greater relative volume of carbon in the ink resulted in a greater tendency towards elastic behavior than at higher dilutions. During the screen-printing process this led to the ink splitting into filaments while remaining in contact with both the mesh and substrate simultaneously over a greater horizonal length. The location of separating filaments corresponded with localized film thickness increases in the print, which led to a higher surface roughness (Sz). This method could be used to make appropriate adjustments to ink rheology to overcome print defects related to poor ink separation.