TEM Nano-Moiré Pattern Analysis of a Copper/Single Walled Carbon Nanotube Nanocomposite Synthesized by Laser Surface Implanting

Effects of TiO2 Nanoparticle Addition on Microstructure and Selected Properties of Ag-xTiO2 Composites

The paper presents the results of a study of the microstructure and selected properties of silver-based composites reinforced with TiO₂ nanoparticles, produced by the powder metallurgy method. Pure silver powders were mixed with TiO₂ reinforcement (5 and 10 wt%) and 5 mm steel balls (100Cr6) for 270 min in a Turbula T2F mixer to produce a homogeneous mixture. The composites were made in a rigid die with a single-action compaction press under a pressure of 400 MPa and 500 MPa and then sintered under nitrogen atmosphere at 900 °C. Additionally, to improve the density and mechanical properties of the obtained sinters, double pressing and double sintering operations were conducted. As a result, compacts with a density of 90-94% were obtained. The microstructure of the sintered compacts consists of uniform grains, and the TiO₂ reinforcement phase particles are located on the grain boundaries. There were no discontinuities at the Ag-TiO₂ contact boundary, which was confirmed by SEM and TEM analysis. The use of a higher pressure had a positive effect on the hardness and flexural strength of the tested materials. It was found that the composites with 5 wt% TiO₂ pressed under 500 MPa are characterized by the highest level of mechanical properties. The hardness of these composites is 57 HB, while the flexural strength is 163 MPa.

Chromatographic Approach to Isolate Exfoliated Graphene

A chromatographic approach for separating exfoliated graphene from natural flake graphite is presented. Graphene is an extremely strong, electrically and thermally conductive two-dimensional hexagonal array of carbon atoms with the potential to transform applications such as supercapacitors, composites, biosensors, ultra-thin touchscreens, and solar cells. However, many of these applications require the use of exfoliated graphene, and the current cost of this material can be prohibitive. The most cost-effective source of graphene is exfoliated graphite, and numerous approaches have been proposed for exfoliating graphite to graphene. Solution approaches are the most common, with graphite often exfoliated by extended sonication treatment followed by separation of graphene from graphite using centrifugation. This time-consuming approach results in low concentrations of small lateral dimension graphene, often in high-boiling-point organic solvents or containing stabilizers. In this study, a chromatographic approach is used in combination with a solvent interface trapping method of graphite exfoliation to isolate graphene. The interface trapping exfoliation approach uses a hydrophobic/hydrophilic solvent interface to spontaneously exfoliate graphite and form a graphene-stabilized water-in-oil emulsion. This emulsion contains both graphene and graphite, and when added to water-wet glass beads, graphene adsorbs onto the glass surface, leaving graphite in the hydrophobic mobile phase, where it is removed by washing with an additional oil phase. The efficiency of this scalable approach to separation is demonstrated by Raman spectroscopy, scanning electron microscopy, transmission electron microscopy, and Tyndall effect scattering.

Laser Spot Welding and Electric Contact Points Using Copper/Single-Walled Carbon Nanotube Nanocomposite Synthesized by Laser Surface Implanting

In our previous studies, we have developed a wet process, denoted as laser surface implanting (LSI), to synthesize a copper/single-walled carbon nanotube (Cu–SWCNT) metal nanocomposite. The nanostructure of this Cu–SWCNT composite was shown to contain discernable SWCNT clusters in nanosizes inside the copper matrix. Its hardness could achieve up to three times that of pure copper, verified by micro-hardness and nano-hardness tests. A focus ion beam bombardment test and a plane strain compression test show 2.5 times toughness improvement for the Cu-SWCNT composite. Based on these strength improvements, two potential applications for the Cu-SWCNT nanocomposite are proposed and their feasibilities are verified using specially design test rigs. The first application is related to creating long lasting electric contacts. The result shows that the Cu-SWCNT nanocomposite is highly wear-resistant. The contact area of the simulated electric contacts increases after repeated impact loading, which potentially could lower the contact resistance. The second application is to use the Cu-SWCNT implants as high strength spot weld for joining copper foils. A smaller weld with a higher strength reduces the power requirement of the laser and, consequently, the thermal distortion for higher-dimensional precision. The specially designed test rig for the weld strength characterization is a new contribution, providing a new testing capability for small and non-homogeneous samples not suitable for a standard tensile test machine.

Advances in Thermochemical Synthesis and Characterization of the Prepared Copper/Alumina Nanocomposites

This paper presents thermochemical synthesis of copper/alumina nanocomposites in a Cu-Al2O3 system with 1–2.5 wt.% of alumina and their characterization, which included: transmission electron microscopy: focused ion beam (FIB), analytical electron microscopy (AEM) and high resolution transmission electron microscopy (HRTEM). Thermodynamic analysis was used to study the formation mechanism of desirable products during drying, thermal decomposition and reduction processes. Upon synthesis of powders, samples were cold pressed (2 GPa) in tools dimension 8 × 32 × 2 mm and sintered at temperatures within the range 800–1000 °C for 15 to 120 min in a hydrogen atmosphere. Results of characterization showed that dispersion-strengthened compacts could be produced by sintering of thermo-chemically prepared Cu-Al2O3 powders with properties suitable for material application, such as a contact material exhibiting high strength and high electrical conductivity at the same time. Additional research was carried out in order to analyze the application of the obtained nanocomposite powders for the synthesis of copper/alumina nanocomposites by a new method, which is a combination of a thermochemical procedure and mechanical alloying. The measured values of an electric conductivity and hardness were compared with ones in literature, confirming an advantage of the proposed combined strategy.