Alkali Earth Metal Molybdates as Catalysts for the Selective Oxidation of Methanol to Formaldehyde—Selectivity, Activity, and Stability

Improved the Methanol Electro-Oxidation and Carbon Monoxide Tolerance for Direct Methanol Fuel Cells Using Strontium Molybdate

A high methanol electro-oxidation (MOR) and carbon monoxide (CO) tolerance satisfied the electrochemical requirements of direct methanol fuel cells (DMFCs). The study investigated strontium molybdate (SrMoO4) mixed with Vulcan XC-72, carbon-loaded with 20% Pt. The electrochemical performance was confirmed by MOR and CO tolerance activities measured via cyclic voltammetry (CV). The synergistic effect between Pt and SrMoO4 is essential to affect the electrochemical characteristic. SrMoO4 can help remove CO-like intermediate products on the Pt surface, enhancing electrochemical performance for DMFCs. In addition, HxMoO3/HyMoO3 existence in Sr0.5Mo0.5O4−δ can quickly remove intermediates from Pt surfaces and accelerate the transformation of adsorbed intermediates to CO2. The results obtained showed that 20%-Pt/uncalcined Sr0.5Mo0.5O4−δ-C electrocatalyst has higher MOR and CO tolerance ability in DMFCs. Furthermore, the fabricated DMFC shows excellent long-term electrochemical stability after 1000 cycles and a maximum power density (1.42 mW/cm2) higher than commercial 20%-Pt/C (1.27 mW/cm2).

A Review and Experimental Revisit of Alternative Catalysts for Selective Oxidation of Methanol to Formaldehyde

The selective oxidation of methanol to formaldehyde is a growing million-dollar industry, and has been commercial for close to a century. The Formox process, which is the largest production process today, utilizes an iron molybdate catalyst, which is highly selective, but has a short lifetime of 6 months due to volatilization of the active molybdenum oxide. Improvements of the process’s lifetime is, thus, desirable. This paper provides an overview of the efforts reported in the scientific literature to find alternative catalysts for the Formox process and critically assess these alternatives for their industrial potential. The catalysts can be grouped into three main categories: Mo containing, V containing, and those not containing Mo or V. Furthermore, selected interesting catalysts were synthesized, tested for their performance in the title reaction, and the results critically compared with previously published results. Lastly, an outlook on the progress for finding new catalytic materials is provided as well as suggestions for the future focus of Formox catalyst research.

Methanol to Formaldehyde: An Overview of Surface Studies and Performance of an Iron Molybdate Catalyst

Formaldehyde is a primary chemical in the manufacturing of various consumer products. It is synthesized via partial oxidation of methanol using a mixed oxide iron molybdate catalyst (Fe2(MoO4)3–MoO3). This is one of the standard energy-efficient processes. The mixed oxide iron molybdate catalyst is an attractive commercial catalyst for converting methanol to formaldehyde. However, a detailed phase analysis of each oxide phase and a complete understanding of the catalyst formulation and deactivation studies is required. It is crucial to correctly formulate each oxide phase and influence the synthesis methods precisely. A better tradeoff between support and catalyst and oxygen revival on the catalyst surface is vital to enhance the catalyst’s selectivity, stability, and lifetime. This review presents recent advances on iron molybdate’s catalytic behaviour for formaldehyde production—a deep recognition of the catalyst and its critical role in the processes are highlighted. Finally, the conclusion and prospects are presented at the end.

Hydroxyapatite supported molybdenum oxide catalyst for selective oxidation of methanol to formaldehyde: studies of industrial sized catalyst pellets

Promising alternative catalysts for the Formox process as industrial sized pellets and the influence of pellet density on catalyst performance.