Platinum Group Metal-Free Catalysts for Oxygen Reduction Reaction: Applications in Microbial Fuel Cells

Synthesis and performance of a cathode catalyst derived from Bauhinia accuminata seed pods in single and stacked microbial fuel cell

The cathode catalyst in microbial fuel cell (MFC) plays a crucial role in scaling up. Activity of biomass-derived activated carbon catalysts with appropriate precursor selection in a natural clay membrane-based MFC of 250 mL was studied. The performance of scaled up MFC of 1.5 L capacity with two different configurations was monitored. Rod-shaped particles with slit-type pores and amorphous graphitic nature with a surface area of 800.37 m²/g was synthesized. The intrinsic doping of heteroatoms N and P in the catalyst was with atomic weight percentages of 4.5 and 3.5, respectively and the deconvolution of N1 spectra confirmed pyridinic N and graphitic N content of 17.3% and 34.1% validating its suitability as a cathode catalyst. Electrochemical characterization of the catalyst coated SS mesh electrode confirmed that a loading of 5 mg/cm² rendered higher catalytic activity compared to bare SS mesh. The maximum power density in catalyst modified cell was 0.91 W/m³ compared to 0.02 W/m³ as obtained in a plain stainless steel electrode cell at a COD removal efficiency of 93.3%. Series, parallel, and parallel-series combinations of 6 cells showed a maximum voltage of 4.15 V when connected in series and a maximum power density of 1.54 W/m³ when connected in parallel. System with multielectrode assembly achieved better power and current density (0.84 W/m³ and 1.97 A/m³) than the mixed parallel series circuitry (0.7 W/m³ and 0.57 A/m³). These performance results confirm that the catalyst is effective in both stacked and hydraulically connected system.

Catalytic advancements in carbonaceous materials for bio-energy generation in microbial fuel cells: a review

Microbial fuel cells (MFCs) are a sustainable alternative for wastewater treatment and clean energy generation. The efficiency of the technology is dependent on the cathodic oxygen reduction reaction, where the sluggish reaction kinetics hampers its propensity. Carbonaceous materials with high electrical conductivity have been widely explored for oxygen reduction reaction (ORR) catalysts. Here, incorporating transition metal (TM) and heteroatom into carbon could further enhance the ORR activity and power generation in MFCs. Nitrogen (N)-doped carbons have also been a popular research hotspot due to abundant active sites formed, resulting in superior conductivity, stability, and catalytic activity over carbons. This review summarizes the progress in the carbon-based materials (primary focus on the cathode) for ORR and their utilization in MFCs. Furthermore, we discussed the conceptualization of MFCs and carbonaceous materials to instigate the ORR kinetics and power generation in MFC. Furthermore, prospects of carbon-based materials for actual application in bio-energy generation have been discussed. Carbonaceous catalysts and biomass-derived carbons exhibit good potential to replace precious Pt catalysts for ORR. M-N-C catalysts were found to be the most suitable catalysts. Electrocatalysts with MN_x sites are able to achieve excellent activity and high-power output by taking advantage of the active site exposure and rapid mass transfer rate. Moreover, the use of biomass-derived carbons/self-doped carbons could further reduce the overall cost of catalysts. It is anticipated that the research gaps and future perspectives discussed will show new avenues to develop excellent electrocatalysts for better performance and transformation of technology to industrial applications.

Challenges in Elucidating the Free Energy Scheme of the Laccase Catalyzed Reduction of Oxygen

Artificial redox catalysts are typically limited by unfavorable scaling relations of reaction intermediates leading to a significant overpotential in multi-electron redox reactions such as for example the oxygen reduction reaction (ORR). The multicopper oxidase laccase is able to catalyze the ORR in nature. In particular the high-potential variants show a remarkably low overpotential for the ORR and apparently do not suffer from such unfavorable scaling relations. Although laccases are intensively studied, it is presently unknown why the overpotential for ORR is so low and a clear description regarding the thermodynamics of the catalytic cycle and the underlying design principles is lacking. In order to understand the laccase catalyzed ORR from an electrochemical perspective, elucidation of the free energy scheme would be of high value. This article reviews the energetics of the proposed laccase catalyzed ORR mechanisms based on experimental and computational studies. However, there are still remaining challenges to overcome to elucidate the free energy scheme of laccase. Obtaining thermodynamic data on intermediates is hard or even impossible with analytical techniques. On the other hand, several computational studies have been performed with significantly different parameters and conditions, thus making a direct comparison difficult. For these reasons, a consensus on a clear free energy scheme is still lacking. We anticipate that ultimately conquering these challenges will result in a better understanding of laccase catalyzed ORR and will allow for the design of low overpotential redox catalysts.

Metal-Organic Framework-Derived Atomically Dispersed Co-N-C Electrocatalyst for Efficient Oxygen Reduction Reaction

In this work, an atomically dispersed cobalt-nitrogen-carbon (Co-N-C) catalyst is prepared for the oxygen reduction reaction (ORR) by using a metal-organic framework (MOF) as a self-sacrifice template under high-temperature pyrolysis. Spherical aberration-corrected electron microscopy is employed to confirm the atomic dispersion of high-density Co atoms on the nitrogen-doped carbon scaffold. The X-ray photoelectron spectroscopy results verify the existence of Co-N-C active sites and their content changes with the Co content. The electrochemical results show that the electrocatalytic activity shows a volcano-shaped relationship, which increases with the Co content from 0 to 0.99 wt.% and then decreases when the presence of Co nanoparticles at 1.61 wt.%. The atomically dispersed Co-N-C catalyst with Co content of 0.99 wt.% shows an onset potential of 0.96 V vs. reversible hydrogen electrode (RHE) and a half-wave potential of 0.89 V vs. RHE toward ORR. The excellent ORR activity is attributed to the high density of the Co-N-C sites with high intrinsic activity and high specific surface area to expose more active sites.

Spinel structure of activated carbon supported MFe2O4 composites as an economic and efficient electrocatalyst for oxygen reduction reaction in neutral media

For more sustainability and marketing of microbial fuel cells (MFCs) in wastewater treatment, the sluggish kinetics of cathode oxygen reduction reaction (ORR) and platinum scarcity (with its high cost) should be swept away. So, this work aimed to synthesize metal ferrite (MFe2O4; M = Mn, Cu, and Ni) -based activated carbon composites as inexpensive ORR cathode catalysts. The composites were synthesized using a facile modified co-precipitation approach with low-thermal treatment and labeled as MnFe2O4/AC, CuFe2O4/AC, and NiFe2O4/AC. The as-synthesized catalysts are physicochemically characterized by X-ray diffraction (XRD), Raman spectroscopy, Fourier transform infrared microscopy (FTIR), Barrett-Joyner-Halenda (BJH), scanning electron microscopy (SEM), high-resolution transmission electron microscopy (HR-TEM), and electron spin resonance (ESR). The electrochemical catalytic performance toward ORR was studied in a phosphate buffer solution (PBS) at neutral media via cyclic voltammetry (CV) and linear sweep voltammetry (LSV). MnFe2O4/AC has the highest onset potential (Eonset) value of − 0.223 V compared to CuFe2O4/AC (− 0.280 V) and NiFe2O4/AC (− 0.270 V). MnFe2O4/AC also has the highest kinetic current density (jK) and lowest Tafel slope (− 5 mA cm−2 and − 330 mV dec−1) compared to CuFe2O4/AC (− 3.05 mA cm−2 and − 577 mV dec−1) and NiFe2O4/AC (− 2.67 mA cm−2 and − 414 mV dec−1). The ORR catalyzed by MnFe2O4/AC at pH = 7 proceeds via a 4e− -kinetic pathway. The ESR is in good agreement with the electrochemical analysis due to the highest ∆Hppvalue for MnFe2O4/AC compared to CuFe2O4/AC and NiFe2O4/AC. Thus, MnFe2O4/AC is suggested as a promising alternative to Pt- electrocatalyst cathode for MFCs at neutral conditions.

Graphical Abstract

Insight into the performance discrepancy of GAC and CAC as air-cathode materials in constructed wetland-microbial fuel cell system

Constructed wetland-microbial fuel cell (CW-MFC) has exhibited the performance discrepancy between using granular activated carbon (GAC) and columnar activated carbon (CAC) as air-cathode materials. No doubt, this is linked with electrochemical performance and decontaminants characteristics in the CW-MFC system. To provide insight into this performance discrepancy, three CW-MFCs were designed with different carbon-material to construct varied shapes of air-cathodes. The results showed that the ring-shaped cathode filled with GAC yielded a highest voltage of 458 mV with maximum power density of 13.71 mW m^-2 and >90% COD removal in the CW-MFC system. The electrochemical characteristics and the electron transport system activity (ETSA) are the driven force to bring the GAC a better electron transportation and oxygen reduction reaction (ORR). This will help elucidating underlying mechanisms of different activated carbon for air-cathode and thus promote its large application.

Hollow nitrogen-doped carbon nanospheres as cathode catalysts to enhance oxygen reduction reaction in microbial fuel cells treating wastewater

Hollow nanospheres play a pivotal role in the electro-catalytic oxygen reduction reaction (ORR), which is a crucial step in microbial fuel cell (MFC) device. Herein, the hollow nitrogen-doped carbon nanospheres (HNCNS) were synthesized with the sacrifice of silica coated carbon nanospheres (CNS@SiO₂) as template. HNCNS remarkably enhanced the ORR activity compared to the solid carbon and solid silica spheres. By tuning calcination temperature (800-1100 °C), the surface chemistry properties of HNCNS were effectively regulated. The optimal HNCNS-1000 catalyst which was calcined at 1000 °C exhibited the highest ORR activity in neutral media with the onset potential of 0.255 V and half-wave potential of -0.006 V (vs. Ag/AgCl). Single chamber MFC (SCMFC) assembled with HNCNS-1000 cathode unveiled comparable activity to a conventional Pt/C reference. It showed the highest maximum power density of 1307 ± 26 mW/m², excellent output stability of 5.8% decline within 680 h, chemical oxygen demand (COD) removal of 94.0 ± 0.3% and coulombic efficiency (CE) of 7.9 ± 0.9%. These excellent results were attributed to a cooperative effect of the optimized surface properties (e.g., structural defects, relative content of pyrrolic nitrogen and specific surface area) and the formation of hollow nanosphere structure. Furthermore, the positive linear relationship of the structural defects and pyrrolic nitrogen species with the maximum power generation in SCMFC were clearly elucidated. This study demonstrated that the cost effective HNCNS-1000 was a promising alternative to commercial Pt/C catalyst for practical application in MFCs treating wastewater. Our result revealed the effectiveness of MFC fabricated with HNCNS-1000 cathode catalyst in terms of power generation and wastewater treatment.

Sustainable Syntheses and Sources of Nanomaterials for Microbial Fuel/Electrolysis Cell Applications: An Overview of Recent Progress

The use of microbial fuel cells (MFCs) is quickly spreading in the fields of bioenergy generation and wastewater treatment, as well as in the biosynthesis of valuable compounds for microbial electrolysis cells (MECs). MFCs and MECs have not been able to penetrate the market as economic feasibility is lost when their performances are boosted by nanomaterials. The nanoparticles used to realize or decorate the components (electrodes or the membrane) have expensive processing, purification, and raw resource costs. In recent decades, many studies have approached the problem of finding green synthesis routes and cheap sources for the most common nanoparticles employed in MFCs and MECs. These nanoparticles are essentially made of carbon, noble metals, and non-noble metals, together with a few other few doping elements. In this review, the most recent findings regarding the sustainable preparation of nanoparticles, in terms of syntheses and sources, are collected, commented, and proposed for applications in MFC and MEC devices. The use of naturally occurring, recycled, and alternative raw materials for nanoparticle synthesis is showcased in detail here. Several examples of how these naturally derived or sustainable nanoparticles have been employed in microbial devices are also examined. The results demonstrate that this approach is valuable and could represent a solid alternative to the expensive use of commercial nanoparticles.

Status Update on Bioelectrochemical Systems: Prospects for Carbon Electrode Design and Scale-Up

Bioelectrochemical systems (BES) employ enzymes, subcellular structures or whole electroactive microorganisms as biocatalysts for energy conversion purposes, such as the electrosynthesis of value-added chemicals and power generation in biofuel cells. From a bioelectrode engineering viewpoint, customizable nanostructured carbonaceous matrices have recently received considerable scientific attention as promising electrode supports due to their unique properties attractive to bioelectronics devices. This review demonstrates the latest advances in the application of nano- and micro-structured carbon electrode assemblies in BES. Specifically, in view of the gradual increase in the commercial applicability of these systems, we aim to address the stability and scalability of different BES designs and to highlight their potential roles in a circular bioeconomy.

Iron-Based Electrocatalysts for Energy Conversion: Effect of Ball Milling on Oxygen Reduction Activity

In this work, we synthesized new materials based on Fe(II) phthalocyanine (FePc), urea and carbon black pearls (BP), called Fe-N-C, as electrocatalysts for the oxygen reduction reaction (ORR) in neutral solution. The electrocatalysts were prepared by combining ball-milling and pyrolysis treatments, which affected the electrochemical surface area (ECSA) and electrocatalytic activity toward ORR, and stability was evaluated by cyclic voltammetry and chronoamperometry. Ball-milling allowed us to increase the ECSA, and the ORR activity as compared to the Fe-N-C sample obtained without any ball-milling. The effect of a subsequent pyrolysis treatment after ball-milling further improved the electrocatalytic stability of the materials. The set of results indicated that combining ball-milling time and pyrolysis treatments allowed us to obtain Fe-N-C catalysts with high catalytic activity toward ORR and stability which makes them suitable for microbial fuel cell applications.