High Selectivity Electrocatalysts for Oxygen Evolution Reaction and Anti-Chlorine Corrosion Strategies in Seawater Splitting

Electron-deficient Co7Fe3 induced by interfacial effect of molybdenum carbide boosting oxygen evolution reaction

Developing a high-activity and low-cost catalyst to reduce the anodic overpotential is essential for hydrogen production from water splitting. In this work, a hetero-structured Co7Fe3/Mo2C@C catalyst has been developed to efficiently catalyze oxygen evolution reaction (OER), the overpotential (ƞ10) of Co7Fe3/Mo2C@C-catalyzed OER with current density of 10 mA/cm2 is about 254 mV, substantially lower than the counterparts of Co7Fe3@C-catalyzed OER (ƞ10, 308 mV) and Mo2C@C-catalyzed OER (ƞ10, 439 mV), close to that of OER catalyzed by commercial RuO2. The mechanistic studies reveal that the distinct electron transfer across the Co7Fe3/Mo2C interface results in electron-deficient Co7Fe3, which has been identified as the highly active catalytic sites. Density functional theory (DFT) calculations manifest that Mo2C induces a distinct decrease in electron density on Co7Fe3 and upgrades the d-band centers of Co and Fe in Co7Fe3 towards Fermi energy level, thus substantially lowering the energy barrier of the rate-determining reaction step and conferring significantly improved OER activity on the Co7Fe3/Mo2C@C catalyst.

Unraveling the crucial contribution of additive chromate to efficient and stable alkaline seawater oxidation on Ni-based layered double hydroxides

Seawater electrolysis to generate hydrogen offers a clean, green, and sustainable solution for new energy. However, the catalytic activity and durability of anodic catalysts are plagued by the corrosion and competitive oxidation reactions of chloride in high concentrations. In this study, we find that the additive CrO42- anions in the electrolyte can not only promote the formation and stabilization of the metal oxyhydroxide active phase but also greatly mitigate the adverse effect of Cl- on the anode. Linear sweep voltammetry, accelerated corrosion experiments, corrosion polarization curves, and charge transfer resistance results indicate that the addition of CrO42- distinctly improves oxygen evolution reaction (OER) kinetics and corrosion resistance in alkaline seawater electrolytes. Especially, the introduction of CrO42- even in the highly concentrated NaCl (2.5 M) electrolyte prolongs the durability of NiFe-LDH to almost five times the case without CrO42-. Density functional theory calculations also reveal that the adsorption of CrO42- can tune the electronic configuration of active sites of metal oxyhydroxides, enhance conductivity, and optimize the intermediate adsorption energies. This anionic additive strategy can give a better enlightenment for the development of efficient and stable oxygen evolution reactions for seawater electrolysis.

Interface engineering of heterogeneous NiMn layered double hydroxide/vertically aligned NiCo2S4 nanosheet as highly efficient hybrid electrocatalyst for overall seawater splitting

We report the fabrication of a heterogeneous catalyst through vertically aligned NiCo2S4/Ni3S2 nanosheet with encapsulation of ultrathin NiMn layered double hydroxide over self-standing nickel foam (NM/NCS/NS/NF) via two-step hydrothermal processes. Benefiting from more adequate catalytic active centres and copious interfacial charge transfer channels, NM/NCS/NS/NF electrode demonstrates superior bifunctional activity for oxygen evolution reaction (OER) and hydrogen evolution reaction (HER) processes under alkaline fresh/simulated seawater electrolyte conditions. As a result, NM/NCS/NS/NF electrode requires the smallest overpotentials of 282 & 312 mV (OER) and 171 & 204 mV (HER) to attain current densities of 30 & 50 mA cm-2 respectively under alkaline simulated seawater electrolyte conditions. Besides, the presence of amorphous NiMn LDH layers over crystalline NiCo2S4/Ni3S2 catalyst stimulates surface adsorption of oxygen intermediate species, water dissociate ability on catalytic active centres, and mass transport with electron transfer at the interface. Further, the two-electrode configuration assisted electrolyser system delivers an efficient overall water splitting activity with minimum cell voltages of 1.54 V (in 1 M KOH) and 1.56 V (in 1 M KOH+0.5 M NaCl) at a current density of 10 mA cm-2. Besides, a fabricated electrolyser cell provides a more sustained water electrolysis process and robust durability for 20 h which displays NM/NCS/NS/NF electrode is a vibrant and potential candidate for realistic seawater electrolysis. Therefore, our proposed heterogeneous electrocatalyst could open up a new platform for developing efficient large-scale efficient seawater electrolysis.

Microzone-Acidification-Driven Degradation Mechanism of the NiFe-Based Anode in Seawater Electrolysis

The anode stability is critical for efficient and reliable seawater electrolyzers. Herein, a NiFe-based film catalyst was prepared by anodic oxidation to serve as a model electrode, which exhibited a satisfactory oxygen evolution performance in simulated alkaline seawater (1 M KOH + 0.5 M NaCl) with an overpotential of 348 mV at 100 mA cm-2 and a long-term stability of over 100 h. After that, the effects of the current density and bulk pH of the electrolyte on its stability were evaluated. It was found that the electrode stability was sensitive to electrolysis conditions, failing at 20 mA cm-2 in 0.1 M KOH + 0.5 M NaCl but over 500 mA cm-2 in 0.5 M KOH + 0.5 M NaCl. The electrode dissolved, and some precipitates immediately formed at the region very close to the electrode surface during the electrolysis. This can be ascribed to the pH difference between the electrode/electrolyte interface and the bulk electrolyte under anodic polarization. In other words, the microzone acidification accelerates the corrosion of the electrode by Cl-, thus affecting the electrode stability. The operational performances of the electrode under different electrolysis conditions were classified to further analyze the degradation behavior, which resulted in three regions corresponding to the stable oxygen evolution, violent dissolution-precipitation, and complete passivation processes, respectively. Thereby increasing the bulk pH could alleviate the microzone acidification and improve the stability of the anode at high current densities. Overall, this study provides new insights into understanding the degradation mechanism of NiFe-based catalysts and offers electrolyte engineering strategies for the application of anodes.

Recent advances in direct seawater splitting for producing hydrogen

Hydrogen production from electrocatalytic water splitting driven by renewable energy sources provides a promising path for energy sustainability. The current water electrolysis technologies mainly use fresh water as feedstock, which will further aggravate the shortage of water resources in the world. Seawater has an innate advantage in large-scale electrolysis hydrogen production because of its abundant reserves. However, direct seawater electrolysis without any pre-treatment faces serious challenges due to the electrode side reactions and corrosion issues caused by the complex compositions of seawater. In this review, we first discuss the basic principles of seawater electrolysis. Second, the recent progress in designing efficient direct seawater electrolysis systems is discussed in detail, including catalyst design, electrolyser assembly, membrane regulation, and electrolyte engineering. In addition, the challenges and future opportunities are highlighted for the development of seawater splitting technologies toward large-scale hydrogen production.

Design Strategy of Corrosion-Resistant Electrodes for Seawater Electrolysis

Electrocatalytic water splitting for hydrogen (H₂) production has attracted more and more attention in the context of energy shortages. The use of scarce pure water resources, such as electrolyte, not only increases the cost but also makes application difficult on a large scale. Compared to pure water electrolysis, seawater electrolysis is more competitive in terms of both resource acquisition and economic benefits; however, the complex ionic environment in seawater also brings great challenges to seawater electrolysis technology. Specifically, chloride oxidation-related corrosion and the deposition of insoluble solids on the surface of electrodes during seawater electrolysis make a significant difference to electrocatalytic performance. In response to this issue, design strategies have been proposed to improve the stability of electrodes. Herein, basic principles of seawater electrolysis are first discussed. Then, the design strategy for corrosion-resistant electrodes for seawater electrolysis is recommended. Finally, a development direction for seawater electrolysis in the industrialization process is proposed.