1
|
Rosseau LR, Middelkoop V, Willemsen HA, Roghair I, van Sint Annaland M. Review on Additive Manufacturing of Catalysts and Sorbents and the Potential for Process Intensification. FRONTIERS IN CHEMICAL ENGINEERING 2022. [DOI: 10.3389/fceng.2022.834547] [Citation(s) in RCA: 3] [Impact Index Per Article: 1.5] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/29/2023] Open
Abstract
Additive manufacturing of catalyst and sorbent materials promises to unlock large design freedom in the structuring of these materials, and could be used to locally tune porosity, shape and resulting parameters throughout the reactor along both the axial and transverse coordinates. This contrasts catalyst structuring by conventional methods, which yields either very dense randomly packed beds or very open cellular structures. Different 3D-printing processes for catalytic and sorbent materials exist, and the selection of an appropriate process, taking into account compatible materials, porosity and resolution, may indeed enable unbounded options for geometries. In this review, recent efforts in the field of 3D-printing of catalyst and sorbent materials are discussed. It will be argued that these efforts, whilst promising, do not yet exploit the full potential of the technology, since most studies considered small structures that are very similar to structures that can be produced through conventional methods. In addition, these studies are mostly motivated by chemical and material considerations within the printing process, without explicitly striving for process intensification. To enable value-added application of 3D-printing in the chemical process industries, three crucial requirements for increased process intensification potential will be set out: i) the production of mechanically stable structures without binders; ii) the introduction of local variations throughout the structure; and iii) the use of multiple materials within one printed structure.
Collapse
|
10
|
Cooreman E, Vangeel T, Van Aelst K, Van Aelst J, Lauwaert J, Thybaut JW, Van den Bosch S, Sels BF. Perspective on Overcoming Scale-Up Hurdles for the Reductive Catalytic Fractionation of Lignocellulose Biomass. Ind Eng Chem Res 2020. [DOI: 10.1021/acs.iecr.0c02294] [Citation(s) in RCA: 33] [Impact Index Per Article: 8.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/17/2022]
Affiliation(s)
- Elias Cooreman
- Center for Sustainable Catalysis and Engineering (CSCE), KU Leuven, Celestijnenlaan 200F, 3001 Leuven, Belgium
| | - Thijs Vangeel
- Center for Sustainable Catalysis and Engineering (CSCE), KU Leuven, Celestijnenlaan 200F, 3001 Leuven, Belgium
| | - Korneel Van Aelst
- Center for Sustainable Catalysis and Engineering (CSCE), KU Leuven, Celestijnenlaan 200F, 3001 Leuven, Belgium
| | - Joost Van Aelst
- Center for Sustainable Catalysis and Engineering (CSCE), KU Leuven, Celestijnenlaan 200F, 3001 Leuven, Belgium
| | - Jeroen Lauwaert
- Industrial Catalysis and Adsorption Technology (INCAT), Ghent University, Valentin Vaerwyckweg 1, 9000 Ghent, Belgium
| | - Joris W. Thybaut
- Laboratory for Chemical Technology (LCT), Ghent University, Technologiepark 125, 9052 Ghent, Belgium
| | - Sander Van den Bosch
- Center for Sustainable Catalysis and Engineering (CSCE), KU Leuven, Celestijnenlaan 200F, 3001 Leuven, Belgium
| | - Bert F. Sels
- Center for Sustainable Catalysis and Engineering (CSCE), KU Leuven, Celestijnenlaan 200F, 3001 Leuven, Belgium
| |
Collapse
|
12
|
Belviso F, Claerbout VEP, Comas-Vives A, Dalal NS, Fan FR, Filippetti A, Fiorentini V, Foppa L, Franchini C, Geisler B, Ghiringhelli LM, Groß A, Hu S, Íñiguez J, Kauwe SK, Musfeldt JL, Nicolini P, Pentcheva R, Polcar T, Ren W, Ricci F, Ricci F, Sen HS, Skelton JM, Sparks TD, Stroppa A, Urru A, Vandichel M, Vavassori P, Wu H, Yang K, Zhao HJ, Puggioni D, Cortese R, Cammarata A. Viewpoint: Atomic-Scale Design Protocols toward Energy, Electronic, Catalysis, and Sensing Applications. Inorg Chem 2019; 58:14939-14980. [DOI: 10.1021/acs.inorgchem.9b01785] [Citation(s) in RCA: 21] [Impact Index Per Article: 4.2] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/28/2022]
Affiliation(s)
- Florian Belviso
- Department of Control Engineering, Czech Technical University in Prague, Technicka 2, 16627 Prague 6, Czech Republic
| | - Victor E. P. Claerbout
- Department of Control Engineering, Czech Technical University in Prague, Technicka 2, 16627 Prague 6, Czech Republic
| | - Aleix Comas-Vives
- Department of Chemistry, Universitat Autònoma de Barcelona, 08193 Cerdanyola del Vallès, Catalonia, Spain
| | - Naresh S. Dalal
- National High Magnet Field Lab, Tallahassee, Florida 32310, United States
- Department of Chemistry & Biochemistry, Florida State University, Tallahassee, Florida 32306, United States
| | - Feng-Ren Fan
- Laboratory for Computational Physical Sciences (MOE), State Key Laboratory of Surface Physics, and Department of Physics, Fudan University, Shanghai 200433, China
| | - Alessio Filippetti
- Department of Physics at University of Cagliari, and CNR-IOM, UOS Cagliari, Cittadella Universitaria, I-09042 Monserrato (CA), Italy
| | - Vincenzo Fiorentini
- Department of Physics at University of Cagliari, and CNR-IOM, UOS Cagliari, Cittadella Universitaria, I-09042 Monserrato (CA), Italy
| | - Lucas Foppa
- Department of Chemistry and Applied Biosciences, ETH Zürich, Vladimir-Prelog-Weg 1-5, CH-8093 Zürich, Switzerland
| | - Cesare Franchini
- Faculty of Physics and Center for Computational Materials Science, University of Vienna, Sensengasse 8, A-1090 Vienna, Austria
- Dipartimento di Fisica e Astronomia, Università di Bologna, Bologna 40127, Italy
| | - Benjamin Geisler
- Department of Physics and Center for Nanointegration (CENIDE), Universität Duisburg-Essen, Lotharstr. 1, Duisburg 47057, Germany
| | | | - Axel Groß
- Electrochemical Energy Storage, Helmholtz Institut Ulm, Ulm 89069, Germany
- Institute of Theoretical Chemistry, Ulm University, Ulm 89069, Germany
| | - Shunbo Hu
- Department of Physics, Materials Genome Institute, and International Center of Quantum and Molecular Structures, Shanghai University, 99 Shangda Road, Shanghai 200444, China
| | - Jorge Íñiguez
- Materials Research and Technology Department, Luxembourg Institute of Science and Technology, Avenue des Hauts-Fourneaux 5, L-4362 Esch/Alzette, Luxembourg
- Physics and Materials Research Unit, University of Luxembourg, Rue du Brill 41, Belvaux L-4422, Luxembourg
| | - Steven Kaai Kauwe
- Materials Science & Engineering Department, University of Utah, 122 Central Campus Drive, Salt Lake City, Utah 84112, United States
| | - Janice L. Musfeldt
- Department of Chemistry, University of Tennessee, Knoxville, Tennessee 37996, United States
| | - Paolo Nicolini
- Department of Control Engineering, Czech Technical University in Prague, Technicka 2, 16627 Prague 6, Czech Republic
| | - Rossitza Pentcheva
- Department of Physics and Center for Nanointegration (CENIDE), Universität Duisburg-Essen, Lotharstr. 1, Duisburg 47057, Germany
| | - Tomas Polcar
- Department of Control Engineering, Czech Technical University in Prague, Technicka 2, 16627 Prague 6, Czech Republic
| | - Wei Ren
- Department of Physics, Materials Genome Institute, and International Center of Quantum and Molecular Structures, Shanghai University, 99 Shangda Road, Shanghai 200444, China
| | - Fabio Ricci
- Physique Theorique des Materiaux, Universite de Liege, Sart-Tilman B-4000, Belgium
| | - Francesco Ricci
- Institute of Condensed Matter and Nanosciences, Universite Catholique de Louvain, Chemin des Etoiles 8, Louvain-la-Neuve B-1348, Belgium
| | - Huseyin Sener Sen
- Department of Control Engineering, Czech Technical University in Prague, Technicka 2, 16627 Prague 6, Czech Republic
| | - Jonathan Michael Skelton
- Department of Chemistry, University of Manchester, Oxford Road, Manchester M13 9PL, United Kingdom
| | - Taylor D. Sparks
- Materials Science & Engineering Department, University of Utah, 122 Central Campus Drive, Salt Lake City, Utah 84112, United States
| | - Alessandro Stroppa
- CNR-SPIN, Department of Physical Sciences and Chemistry, Universita degli Studi dell’Aquila, Via Vetoio, Coppito (AQ) 67010, Italy
| | - Andrea Urru
- Department of Physics at University of Cagliari, and CNR-IOM, UOS Cagliari, Cittadella Universitaria, I-09042 Monserrato (CA), Italy
| | - Matthias Vandichel
- Department of Chemical Sciences and Bernal Institute, Limerick University, Limerick, Ireland
- Department of Chemistry and Material Science and Department of Applied Physics, Aalto University, Espoo 02150, Finland
| | - Paolo Vavassori
- CIC nanoGUNE, San Sebastian E-20018, Spain
- IKERBASQUE, Basque Foundation for Science, Bilbao 48013, Spain
| | - Hua Wu
- Laboratory for Computational Physical Sciences (MOE), State Key Laboratory of Surface Physics, and Department of Physics, Fudan University, Shanghai 200433, China
- Collaborative Innovation Center of Advanced Microstructures, Nanjing 210093, China
| | - Ke Yang
- Laboratory for Computational Physical Sciences (MOE), State Key Laboratory of Surface Physics, and Department of Physics, Fudan University, Shanghai 200433, China
| | - Hong Jian Zhao
- Materials Research and Technology Department, Luxembourg Institute of Science and Technology, Avenue des Hauts-Fourneaux 5, L-4362 Esch/Alzette, Luxembourg
- Physics Department and Institute for Engineering, University of Arkansas, Fayetteville, Arkansas 72701,United States
| | - Danilo Puggioni
- Department of Materials Science and Engineering, Northwestern University, 2220 Campus Drive, Evanston, Illinois 60208, United States
| | - Remedios Cortese
- Department of Physics and Chemistry, Università degli Studi di Palermo, Viale delle Scienze ed. 17, Palermo 90128, Italy
| | - Antonio Cammarata
- Department of Control Engineering, Czech Technical University in Prague, Technicka 2, 16627 Prague 6, Czech Republic
| |
Collapse
|