Synthesis of Vinyl Chloride Monomer over Carbon-Supported Tris-(Triphenylphosphine) Ruthenium Dichloride Catalysts

Asymmetric Ru-In atomic pairs promote highly active and stable acetylene hydrochlorination

Ru single-atom catalysts have great potential to replace toxic mercuric chloride in acetylene hydrochlorination. However, long-term catalytic stability remains a grand challenge due to the aggregation of Ru atoms caused by over-chlorination. Herein, we synthesize an asymmetric Ru-In atomic pair with vinyl chloride monomer yield (>99.5%) and stability (>600 h) at a gas hourly space velocity of 180 h-1, far surpassing those of the Ru single-atom counterparts. A combination of experimental and theoretical techniques reveals that there is a strong d-p orbital interaction between Ru and In atoms, which not only enables the selective adsorption of acetylene and hydrogen chloride at different atomic sites but also optimizes the electron configuration of Ru. As a result, the intrinsic energy barrier for vinyl chloride generation is lowered, and the thermodynamics of the chlorination process at the Ru site is switched from exothermal to endothermal due to the change of orbital couplings. This work provides a strategy to prevent the deactivation and depletion of active Ru centers during acetylene hydrochlorination.

Metal-Organic Frameworks Encaged Ru Single Atoms for Rapid Acetylene Harvest and Activation in Hydrochlorination

Ruthenium (Ru)-based catalysts have been candidates in hydrochlorination for vinyl chloride monomer (VCM) production, yet they are limited by efficient acetylene (C₂H₂) utilization. The strong adsorption performance of HCl can deactivate Ru active sites which resulted in weak C₂H₂ adsorption and slow activation kinetics. Herein, we designed a channel that employed metal-organic framework (MOF)-encaged Ru single atoms to achieve rapid adsorption and activation of C₂H₂. Low-Ru (∼0.5 wt %) single-atom catalysts (named Ru-NC@MIL) were assembled by hydrogen-bonding nanotraps (the H-C≡C-H^δ+···O^δ- interactions between C₂H₂ and carboxylate groups/furan rings). Results confirmed that C₂H₂ could easily enter the encapsulation channels in an optimal mode perpendicular to the channel with a potential energy of 42.3 kJ/mol. The harvested C₂H₂ molecules can be quickly passed to Ru-N₄ active sites for activation by stretching the length of carbon-carbon triple bonds (C≡C) to 1.212 Å. Such a strategy guaranteed >99% C₂H₂ conversion efficiency and >99% VCM selectivity. Moreover, a stable long-term (>150 h) catalysis with high efficiency (∼0.85 kg_vcm/h/kg_cat.) and a low deactivation constant (0.001 h^-1) was also achieved. This work provides an innovative strategy for precise C₂H₂ adsorption and activation and guidance for designing multi-functional Ru-based catalysts.

Progress and Challenges of Mercury-Free Catalysis for Acetylene Hydrochlorination

Activated carbon-supported HgCl2 catalyst has been used widely in acetylene hydrochlorination in the chlor-alkali chemical industry. However, HgCl2 is an extremely toxic pollutant. It is not only harmful to human health but also pollutes the environment. Therefore, the design and synthesis of mercury-free and environmentally benign catalysts with high activity has become an urgent need for vinyl chloride monomer (VCM) production. This review summarizes research progress on the design and development of mercury-free catalysts for acetylene hydrochlorination. Three types of catalysts for acetylene hydrochlorination in the chlor-alkali chemical industry are discussed. These catalysts are a noble metal catalyst, non-noble metal catalyst, and non-metallic catalyst. This review serves as a guide in terms of the catalyst design, properties, and catalytic mechanism of mercury-free catalyst for the acetylene hydrochlorination of VCM. The key problems and issues are discussed, and future trends are envisioned.

Synthesis of a vinyl chloride monomer via acetylene hydrochlorination with a ruthenium-based N-heterocyclic carbene complex catalyst

Delocalisation and transfer of electrons in the formed IPr–(Ru) synergistically yields a significant improvement in activity with respect to its counterpart.

Porous Organic Polymer-Driven Evolution of High-Performance Cobalt Phosphide Hybrid Nanosheets as Vanillin Hydrodeoxygenation Catalyst

Hydrodeoxygenation (HDO) is a promising route for the upgrading of bio-oils to eco-friendly biofuel produced from lignocellulose. Herein, we report the sequential synthesis of a hybrid nanocatalyst Co_xP@POP, where substoichiometric Co_xP nanoparticles are distributed in a porous organic polymer (POP) via solid-state phosphidation of the Co₃O₄@POP nanohybrid system. We also explored the catalytic activity of the above two nanohybrids toward the HDO of vanillin, a typical compound of lignin-derived bio-oil to 2-methoxy-4-methylphenol, which is a promising future biofuel. The Co_xP@POP exhibited superior catalytic activity and selectivity toward desired product with improved stability compared to the Co₃O₄@POP. Based on advanced sample characterization results, the extraordinary selectivity of Co_xP@POP is attributed to the strong interaction of the cation of the Co_xP nanoparticle with the POP matrix and the consequent modifications of the electronic states. Through attenuated total reflectance-infrared spectroscopy, we have also observed different interaction strengths between vanillin and the two catalysts. The decreased catalytic activity of Co₃O₄@POP compared to Co_xP@POP catalyst could be attributed to the stronger adsorption of vanillin over the Co₃O₄@POP catalyst. Also from kinetic investigation, it is clearly demonstrated that the Co₃O₄@POP has higher activation energy barrier than the Co_xP@POP, which also reflects to the reduction of the overall efficiency of the Co₃O₄@POP catalyst. To the best of our knowledge, this is the first approach in POP-encapsulated cobalt phosphide catalyst synthesis and comprehensive study in establishing the structure-activity relationship in significant step-forwarding in promoting biomass refining.