Comparative Study Between Aluminum Monolith and Foam as Carriers for The Intensification of The CO Water Gas Shift Process

Performance of Particulate and Structured Pt/TiO2-Based Catalysts for the WGS Reaction under Realistic High- and Low-Temperature Shift Conditions

The water–gas shift (WGS) activity of Pt/TiO2-based powdered and structured catalysts was investigated using realistic feed compositions that are relevant to the high-temperature shift (HTS) and low-temperature shift (LTS) reaction conditions. The promotion of the TiO2 support with small amounts of alkali- or alkaline earth-metals resulted in the enhancement of the WGS activity of 0.5%Pt/TiO2(X) catalysts (X = Na, Cs, Ca, Sr). The use of bimetallic (Pt–M)/TiO2 catalysts (M = Ru, Cr, Fe, Cu) can also shift the CO conversion curve toward lower temperatures, but this is accompanied by the production of relatively large amounts of unwanted CH4 at temperatures above ca. 300 °C. Among the powdered catalysts investigated, Pt/TiO2(Ca) exhibited the best performance under both HTS and LTS conditions. Therefore, this material was selected for the preparation of structured catalysts in the form of pellets as well as ceramic and metallic catalyst monoliths. The 0.5%Pt/TiO2(Ca) pellet catalyst exhibited comparable activity with that of a commercial WGS pellet catalyst, and its performance was further improved when the Pt loading was increased to 1.0 wt.%. Among the structured catalysts investigated, the best results were obtained for the sample coated on the metallic monolith, which exhibited excellent WGS performance in the 300–350 °C temperature range. In conclusion, proper selection of the catalyst structure and reaction parameters can shift the CO conversion curves toward sufficiently low temperatures, rendering the Pt/TiO2(Ca) catalyst suitable for practical applications.

The Route from Green H2 Production through Bioethanol Reforming to CO2 Catalytic Conversion: A Review

Currently, a progressively different approach to the generation of power and the production of fuels for the automotive sector as well as for domestic applications is being taken. As a result, research on the feasibility of applying renewable energy sources to the present energy scenario has been progressively growing, aiming to reduce greenhouse gas emissions. Following more than one approach, the integration of renewables mainly involves the utilization of biomass-derived raw material and the combination of power generated via clean sources with conventional power generation systems. The aim of this review article is to provide a satisfactory overview of the most recent progress in the catalysis of hydrogen production through sustainable reforming and CO2 utilization. In particular, attention is focused on the route that, starting from bioethanol reforming for H2 production, leads to the use of the produced CO2 for different purposes and by means of different catalytic processes, passing through the water–gas shift stage. The newest approaches reported in the literature are reviewed, showing that it is possible to successfully produce “green” and sustainable hydrogen, which can represent a power storage technology, and its utilization is a strategy for the integration of renewables into the power generation scenario. Moreover, this hydrogen may be used for CO2 catalytic conversion to hydrocarbons, thus giving CO2 added value.

Platinum Based Catalysts in the Water Gas Shift Reaction: Recent Advances

The water gas shift (WGS) is an equilibrium exothermic reaction, whose corresponding industrial process is normally carried out in two adiabatic stages, to overcome the thermodynamic and kinetic limitations. The high temperature stage makes use of iron/chromium-based catalysts, while the low temperature stage employs copper/zinc-based catalysts. Nevertheless, both these systems have several problems, mainly dealing with safety issues and process efficiency. Accordingly, in the last decade abundant researches have been focused on the study of alternative catalytic systems. The best performances have been obtained with noble metal-based catalysts, among which, platinum-based formulations showed a good compromise between performance and ease of preparation. These catalytic systems are extremely attractive, as they have numerous advantages, including the feasibility of intermediate temperature (250–400 °C) applications, the absence of pyrophoricity, and the high activity even at low loadings. The particle size plays a crucial role in determining their catalytic activity, enhancing the performance of the nanometric catalytic systems: the best activity and stability was reported for particle sizes < 1.7 nm. Moreover the optimal Pt loading seems to be located near 1 wt%, as well as the optimal Pt coverage was identified in 0.25 ML. Kinetics and mechanisms studies highlighted the low energy activation of Pt/Mo2C-based catalytic systems (Ea of 38 kJ·mol−1), the associative mechanism is the most encountered on the investigated studies. This review focuses on a selection of recent published articles, related to the preparation and use of unstructured platinum-based catalysts in water gas shift reaction, and is organized in five main sections: comparative studies, kinetics, reaction mechanisms, sour WGS and electrochemical promotion. Each section is divided in paragraphs, at the end of the section a summary and a summary table are provided.

Pt/Re/CeO2 Based Catalysts for CO-Water–Gas Shift Reaction: from Powders to Structured Catalyst

This work focuses on the development of a Pt/Re/CeO2-based structured catalyst for a single stage water–gas shift process. In the first part of the work, the activity in water–gas shift reactions was evaluated for three Pt/Re/CeO2-based powder catalysts, with Pt/Re ratio equal to 1/1, 1/2 ad 2/1 and total loading ≈ 1 wt%. The catalysts were prepared by sequential dry impregnation of commercial ceria, with the salts precursors of rhenium and platinum; the activity tests were carried out by feeding a reacting mixture with a variable CO/H2O ratio, equal to 7/14, 7/20 and 7/24, and the kinetic parameters were determined. The model which better described the experimental results involves the water–gas shift (WGS) reaction and CO as well as CO2 methanation. The preliminary tests showed that the catalyst with the Pt/Re ratio equal to 2/1 had the best performance, and this was selected for further investigations. In the second part of the work, a structured catalyst, obtained by coating a commercial aluminum alloy foam with the chosen catalytic formulation, was prepared and tested in different reaction conditions. The results demonstrated that a single stage water–gas shift process is achievable, obtaining a hydrogen production rate of 18.7 mmol/min at 685 K, at τ = 53 ms, by feeding a simulated reformate gas mixture (37.61 vol% H2, 9.31 vol% CO2, 9.31 vol% CO, 42.19 vol% H2O, 1.37 vol% CH4).

Recent Advances in Structured Catalysts Preparation and Use in Water-Gas Shift Reaction

The water-gas shift reaction plays a key role in hydrogen production processes from fossil sources and renewable biomass feedstock and can be considered as the first purification process of syngas. The water gas shift process is normally carried out in two adiabatic stages, of high and low temperature with an intersystem cooling. The two stages use two different catalytic systems, which present some critical issues, thus making extremely attractive the designing and implementing of new configurations. Innovative and highly active catalytic formulations along with more efficient reactor systems could provide the basis for the design of a single-stage process, resulting in a noticeable process intensification. In the last decades, much attention has been paid to the use of structured catalysts, which have numerous advantages, related to both fluid dynamics and heat transfer phenomena. Numerous papers have been published in which the competitive performances of structured catalysts have been shown with respect to conventional catalytic systems. In this brief review, we provide an overview of the most recent developments in the preparation of structured catalysts and use in the water gas shift reaction.