Green and sustainable use of macadamia nuts as support material in Pt-based direct methanol fuel cells

The successful commercialization of direct methanol fuel cells (DMFCs) is hindered by inadequate methanol oxidation activity and anode catalyst longevity. Efficient and cost-effective electrode materials are imperative in the widespread use of DMFCs. While Platinum (Pt) remains the primary component of anodic methanol oxidation reaction (MOR) electrocatalysts, its utilization alone in DMFC systems is limited due to carbon monoxide (CO) poisoning, instability, methanol crossover, and high cost. These limitations impede the economic feasibility of Pt as an electrocatalyst. Herein, we present the use of powdered activated carbon (PAC) and granular activated carbon (GAC), both sourced from macadamia nut shells (MNS), a type of biomass. These bio-based carbon materials are integrated into hybrid supports with reduced graphene oxide (rGO), aiming to enhance the performance and reduce the production cost of the Pt electrocatalyst. Electrochemical and physicochemical characterizations of the synthesized catalysts, including Pt-rGO/PAC-1:1, Pt-rGO/PAC-1:2, Pt-rGO/GAC-1:1, and Pt-rGO/GAC-1:2, were conducted. X-ray diffraction analysis revealed crystallite sizes ranging from 1.18 nm to 1.68 nm. High-resolution transmission electron microscopy (HRTEM) images with average particle sizes ranging from 1.91 nm to 2.72 nm demonstrated spherical dispersion of Pt nanoparticles with some agglomeration across all catalysts. The electrochemical active surface area (ECSA) was determined, with Pt-rGO/GAC-1:1 exhibiting the highest ECSA of 73.53 m2 g-1. Despite its high ECSA, Pt-rGO/GAC-1:1 displayed the lowest methanol oxidation reaction (MOR) current density, indicating active sites with poor catalytic efficiency. Pt-rGO/PAC-1:1 and Pt-rGO/PAC-1:2 exhibited the highest MOR current densities of 0.77 mA*cm-2 and 0.74 mA*cm-2, respectively. Moreover, Pt-rGO/PAC-1:2 and Pt-rGO/PAC-1:1 demonstrated superior electrocatalytic mass (specific) activities of 7.55 mA/mg (0.025 mA*cm-2) and 7.25 mA/mg (0.021 mA*cm-2), respectively. Chronoamperometry tests revealed Pt-rGO/PAC-1:2 and Pt-rGO/PAC-1:1 as the most stable catalysts. Additionally, they exhibited the lowest charge transfer resistances and highest MOR current densities after durability tests, highlighting their potential for DMFC applications. The synthesized Pt supported on PACs hybrids demonstrated remarkable catalytic performance, stability, and CO tolerance, highlighting their potential for enhancing DMFC efficiency.

An Iron-Doped Calcium Titanate Cocatalyst for the Oxygen Reduction Reaction

The oxygen reduction reaction (ORR) is an important challenge in the development and large-scale distribution of energy conversion devices, especially low-temperature proton exchange membrane (PEM) fuel cells. In order to speed up the ORR kinetics and improve fuel cell performance, iron-doped calcium titanate (CTFO) is proposed as a cocatalyst. Fundamental physical and chemical characterizations by means of X-ray diffraction, infrared spectroscopy, and morphological and thermal analyses for the understanding of the functional features of the proposed materials were carried out. Composite catalysts containing different amounts of CTFO additive with respect to platinum (i.e., Pt:CTFO 1:0.5 and 1:1 wt:wt) were studied using a rotating disk electrode (RDE). Fuel cell tests were performed at 80 °C under 30% and 80% relative humidity. The best Pt:CTFO composite catalyst was compared to a bare Pt/C and a Pt/C:CaTiO3−δ 1:1 catalyst, revealing superior performances of the latter at high relative humidity fuel cell operation, as a combined result of an optimized electrolyte-electrode interface and improved ORR kinetics due to the inorganic additive.

Electrocatalysts for Energy Conversion and Storage Devices

Energy’s efficient conversion and storage are closely correlated to the development of electrochemical energy technologies, such as fuel cells, batteries, electrolyzers, etc [...]

Composite Nafion-CaTiO3-δ Membranes as Electrolyte Component for PEM Fuel Cells

Manufacturing new electrolytes with high ionic conductivity has been a crucial challenge in the development and large-scale distribution of fuel cell devices. In this work, we present two Nafion composite membranes containing a non-stoichiometric calcium titanate perovskite (CaTiO_3−δ) as a filler. These membranes are proposed as a proton exchange electrolyte for Polymer Electrolyte Membrane (PEM) fuel cell devices. More precisely, two different perovskite concentrations of 5 wt% and 10 wt%, with respect to Nafion, are considered. The structural, morphological, and chemical properties of the composite membranes are studied, revealing an inhomogeneous distribution of the filler within the polymer matrix. Direct methanol fuel cell (DMFC) tests, at 110 °C and 2 M methanol concentration, were also performed. It was observed that the membrane containing 5 wt% of the additive allows the highest cell performance in comparison to the other samples, with a maximum power density of about 70 mW cm⁻² at 200 mA cm⁻². Consequently, the ability of the perovskite structure to support proton carriers is here confirmed, suggesting an interesting strategy to obtain successful materials for electrochemical devices.