Highly Carbon-Resistant Y Doped NiO–ZrOm Catalysts for Dry Reforming of Methane

Barium-Promoted Yttria-Zirconia-Supported Ni Catalyst for Hydrogen Production via the Dry Reforming of Methane: Role of Barium in the Phase Stabilization of Cubic ZrO2

Developing cost-effective nonprecious active metal-based catalysts for syngas (H₂/CO) production via the dry reforming of methane (DRM) for industrial applications has remained a challenge. Herein, we utilized a facile and scalable mechanochemical method to develop Ba-promoted (1-5 wt %) zirconia and yttria-zirconia-supported Ni-based DRM catalysts. BET surface area and porosity measurements, infrared, ultraviolet-visible, and Raman spectroscopy, transmission electron microscopy, and temperature-programmed cyclic (reduction-oxidation-reduction) experiments were performed to characterize and elucidate the catalytic performance of the synthesized materials. Among different catalysts tested, the inferior catalytic performance of 5Ni/Zr was attributed to the unstable monoclinic ZrO₂ support and weakly interacting NiO species whereas the 5Ni/YZr system performed better because of the stable cubic ZrO₂ phase and stronger metal-support interaction. It is established that the addition of Ba to the catalysts improves the oxygen-endowing capacity and stabilization of the cubic ZrO₂ and BaZrO₃ phases. Among the Ba-promoted catalysts, owing to the optimal active metal particle size and excess ionic CO₃ ^2- species, the 5Ni4Ba/YZr catalyst demonstrated a high, stable H₂ yield (i.e., 79% with a 0.94 H₂/CO ratio) for up to 7 h of time on stream. The 5Ni4Ba/YZr catalyst had the highest H₂ formation rate, 1.14 mol g^-1 h^-1 and lowest apparent activation energy, 20.07 kJ/mol, among all zirconia-supported Ni catalyst systems.

Modification of CeNi0.9Zr0.1O3 Perovskite Catalyst by Partially Substituting Yttrium with Zirconia in Dry Reforming of Methane

Methane Dry Reforming is one of the means of producing syngas. CeNi0.9Zr0.1O3 catalyst and its modification with yttrium were investigated for CO2 reforming of methane. The experiment was performed at 800 °C to examine the effect of yttrium loading on catalyst activity, stability, and H2/CO ratio. The catalyst activity increased with an increase in yttrium loading with CeNi0.9Zr0.01Y0.09O3 catalyst demonstrating the best activity with CH4 conversion >85% and CO2 conversion >90% while the stability increased with increases in zirconium loading. The specific surface area of samples ranged from 1−9 m2/g with a pore size of 12−29 nm. The samples all showed type IV isotherms. The XRD peaks confirmed the formation of a monoclinic phase of zirconium and the well-crystallized structure of the perovskite catalyst. The Temperature Program Reduction analysis (TPR) showed a peak at low-temperature region for the yttrium doped catalyst while the un-modified perovskite catalyst (CeNi0.9Zr0.1O3) showed a slight shift to a moderate temperature region in the TPR profile. The Thermogravimetric analysis (TGA) curve showed a weight loss step in the range of 500−700 °C, with CeNi0.9Zr0.1O3 having the least carbon with a weight loss of 20%.

Quo Vadis Dry Reforming of Methane?—A Review on Its Chemical, Environmental, and Industrial Prospects

In recent years, the catalytic dry reforming of methane (DRM) has increasingly come into academic focus. The interesting aspect of this reaction is seemingly the conversion of CO2 and methane, two greenhouse gases, into a valuable synthesis gas (syngas) mixture with an otherwise unachievable but industrially relevant H2/CO ratio of one. In a possible scenario, the chemical conversion of CO2 and CH4 to syngas could be used in consecutive reactions to produce synthetic fuels, with combustion to harness the stored energy. Although the educts of DRM suggest a superior impact of this reaction to mitigate global warming, its potential as a chemical energy converter and greenhouse gas absorber has still to be elucidated. In this review article, we will provide insights into the industrial maturity of this reaction and critically discuss its applicability as a cornerstone in the energy transition. We derive these insights from assessing the current state of research and knowledge on DRM. We conclude that the entire industrial process of syngas production from two greenhouse gases, including heating with current technologies, releases at least 1.23 moles of CO2 per mol of CO2 converted in the catalytic reaction. Furthermore, we show that synthetic fuels derived from this reaction exhibit a negative carbon dioxide capturing efficiency which is similar to burning methane directly in the air. We also outline potential applications and introduce prospective technologies toward a net-zero CO2 strategy based on DRM.

Research Progress and Reaction Mechanism of CO2 Methanation over Ni-Based Catalysts at Low Temperature: A Review

The combustion of fossil fuels has led to a large amount of carbon dioxide emissions and increased greenhouse effect. Methanation of carbon dioxide can not only mitigate the greenhouse effect, but also utilize the hydrogen generated by renewable electricity such as wind, solar, tidal energy, and others, which could ameliorate the energy crisis to some extent. Highly efficient catalysts and processes are important to make CO2 methanation practical. Although noble metal catalysts exhibit higher catalytic activity and CH4 selectivity at low temperature, their large-scale industrial applications are limited by the high costs. Ni-based catalysts have attracted extensive attention due to their high activity, low cost, and abundance. At the same time, it is of great importance to study the mechanism of CO2 methanation on Ni-based catalysts in designing high-activity and stability catalysts. Herein, the present review focused on the recent progress of CO2 methanation and the key parameters of catalysts including the essential nature of nickel active sites, supports, promoters, and preparation methods, and elucidated the reaction mechanism on Ni-based catalysts. The design and preparation of catalysts with high activity and stability at low temperature as well as the investigation of the reaction mechanism are important areas that deserve further study.

Costa P, Hu C. Syngas Production via CO2 Reforming of Methane over Aluminum-Promoted NiO-10Al2O3-ZrO2 Catalyst

CO2 reforming of methane was studied at medium temperature (700 °C) using a GSHV of 48,000 h-1 over nickel catalysts supported on ZrO2 promoted by alumina. The catalysts were prepared by a one-step synthesis method and characterized by BET, H2-TPR, XRD, XPS, TEM, Raman spectroscopy, and TGA. The NiO-10Al2O3-ZrO2 catalyst exhibited higher catalytic performance in comparison with the NiO-ZrO2 catalyst. The enhancement of catalytic activity in dry reforming could be associated with the alterations in surface properties due to Al promotion. First, the Al promoter could modify the structure of ZrO2, leading to an increase of its pore volume and pore diameter. Second, the NiO-10Al2O3-ZrO2 catalyst exhibited high resistance to sintering. Third, the NiO-10Al2O3-ZrO2 catalyst showed high suppression to the loss of nickel during a long-term catalytic test. Finally, the addition of Al could inhibit the reduction of ZrO2 during the reduction and reaction, endowing further the stability.

The Effect of Si on CO2 Methanation over Ni-xSi/ZrO2 Catalysts at Low Temperature

A series of Ni-xSi/ZrO2 (x = 0, 0.1, 0.5, 1 wt%, the controlled contents of Si) catalysts with a controlled nickel content of 10 wt% were prepared by the co-impregnation method with ZrO2 as support and Si as a promoter. The effect of different amounts of Si on the catalytic performance was investigated for CO2 methanation with the stoichiometric H2/CO2 molar ratio (4/1). The catalysts were characterized by BET, XRF, H2-TPR, H2-TPD, H2-chemisorption, CO2-TPD, XRD, TEM, XPS, and TG-DSC. It was found that adding the appropriate amount of Si could improve the catalytic performance of Ni/ZrO2 catalyst at a low reaction temperature (250 °C). Among all the catalysts studied, the Ni-0.1Si/ZrO2 catalyst showed the highest catalytic activity, with H2 and CO2 conversion of 73.4% and 72.5%, respectively and the yield of CH4 was 72.2%. Meanwhile, the catalyst showed high stability and no deactivation within a 10 h test. Adding the appropriate amount of Si could enhance the interaction between Ni and ZrO2, and increase the Ni dispersion, the amounts of active sites including surface Ni0, oxygen vacancies, and strong basic sites on the catalyst surface. These might be the reasons for the high activity and selectivity of the Ni-0.1Si/ZrO2 catalyst.

Novel Preparation of Cu and Fe Zirconia Supported Catalysts for Selective Catalytic Reduction of NO with NH3

Copper and iron promoted ZrO2 catalysts were prepared by one-pot synthesis using urea. The studied catalysts were characterized by XRD, N2 physisorption, XPS, NH3-TPD, and tested in the selective catalytic reduction of NO with NH3 (NH3-SCR) in the absence and presence of water vapor under the experimental conditions representative of exhaust gases from stationary sources. The influence of SO2 on catalytic performance was also investigated. Among the studied catalysts, the Fe-Zr sample showed the most promising results in NH3-SCR, being active and highly selective to N2. The addition of SO2 markedly improved NO and NH3 conversions during NH3-SCR in the presence of H2O. The improvement in acidic surface properties is believed to be the cause.

CeZrOx Promoted Water-Gas Shift Reaction under Steam–Methane Reforming Conditions on Ni-HTASO5

Ni-based catalysts (Ni-γ-Al2O3, Ni-HTASO5 and Ni-CeZrOx) were prepared by impregnation method and characterized by BET, AAS, XRD, H2-TPR, CO-TPD, NH3-TPD, XPS, TG-DSC-MS and Raman spectroscopies. Using CeZrOx-modified Al2O3 (HTASO5) as support, the catalyst exhibited good catalytic performance (TOFCH4 = 8.0 × 10−2 s−1, TOFH2 = 10.5 × 10−2 s−1) and carbon resistance for steam-methane reforming (SMR) reaction. Moreover, CeZrOx was able to enhance water-gas shift (WGS) reaction for more hydrogen production. It was found that the addition of CeZrOx could increase the content of active nickel precursor on the surface of the catalyst, which was beneficial to the decomposition of water and methane on Ni-HTASO5. Furthermore, Ni-HTASO5 could decrease the strong acid sites of the catalyst, which would not only contribute to the formation of low graphited carbon, but also decrease the amount of carbon deposition.