Transition Metal–Nitrogen–Carbon (M–N–C) Catalysts for Oxygen Reduction Reaction. Insights on Synthesis and Performance in Polymer Electrolyte Fuel Cells

Mechanisms of the Higher Catalytic Activity of Polymer Forms over Complexes for Non-pyrolytic Mono-1,10-phenanthroline-Coordinated Cu2+ (Cu-N2 Type) in an Oxygen Reduction Reaction

In this paper, we have thoroughly investigated the ORR mechanism of non-pyrolytic mono-1,10-phenanthroline-coordinated Cu²⁺ (Cu-N₂ type) complexes and polymers by molecular dynamics and quantum mechanics calculation. In contrast to the complex-catalyzed ORR, which follows a direct four-electron pathway along intermediates of Cu(I)-Phen, the polymer-catalyzed ORR follows an indirect four-electron pathway by intermediates of Cu(II)-Phen. By analyzing the structure, spin population, electrostatic potential (ESP), and density of states, we confirmed that the higher ORR catalytic activity of the polymer is due to the conjugation effect of coplanar phenanthroline and Cu(II) in the planar reactants or at the base of the square-pyramidal intermediates. The conjugation effect allows the highest ESP to be located near the active center Cu(II), while the lower ESPs are distributed on the phenanthroline, which is very favorable for the reduction current. This will serve as a theoretical foundation for the development of new highly efficient ORR non-pyrolytic CuN₂ polymer catalysts.

Catalytic advancements in carbonaceous materials for bio-energy generation in microbial fuel cells: a review

Microbial fuel cells (MFCs) are a sustainable alternative for wastewater treatment and clean energy generation. The efficiency of the technology is dependent on the cathodic oxygen reduction reaction, where the sluggish reaction kinetics hampers its propensity. Carbonaceous materials with high electrical conductivity have been widely explored for oxygen reduction reaction (ORR) catalysts. Here, incorporating transition metal (TM) and heteroatom into carbon could further enhance the ORR activity and power generation in MFCs. Nitrogen (N)-doped carbons have also been a popular research hotspot due to abundant active sites formed, resulting in superior conductivity, stability, and catalytic activity over carbons. This review summarizes the progress in the carbon-based materials (primary focus on the cathode) for ORR and their utilization in MFCs. Furthermore, we discussed the conceptualization of MFCs and carbonaceous materials to instigate the ORR kinetics and power generation in MFC. Furthermore, prospects of carbon-based materials for actual application in bio-energy generation have been discussed. Carbonaceous catalysts and biomass-derived carbons exhibit good potential to replace precious Pt catalysts for ORR. M-N-C catalysts were found to be the most suitable catalysts. Electrocatalysts with MN_x sites are able to achieve excellent activity and high-power output by taking advantage of the active site exposure and rapid mass transfer rate. Moreover, the use of biomass-derived carbons/self-doped carbons could further reduce the overall cost of catalysts. It is anticipated that the research gaps and future perspectives discussed will show new avenues to develop excellent electrocatalysts for better performance and transformation of technology to industrial applications.

Solid-State Synthesis of Cobalt/NCS Electrocatalyst for Oxygen Reduction Reaction in Dual Chamber Microbial Fuel Cells

Due to the high cost of presently utilized Pt/C catalysts, a quick and sustainable synthesis of electrocatalysts made of cost-effective and earth-abundant metals is urgently needed. In this work, we demonstrated a mechanochemically synthesized cobalt nanoparticles supported on N and S doped carbons derived from a solid-state-reaction between zinc acetate and 2-amino thiazole as metal, organic ligand in presence of cobalt (Co) metal ions Zn_xCo_x(C₃H₄N₂S). Pyrolysis of the Zn_xCo_x(C₃H₄N₂S) produced, Co/NSC catalyst in which Co nanoparticles are evenly distributed on the nitrogen and sulfur doped carbon support. The Co/NSC catalyst have been characterized with various physical and electrochemical characterization techniques. The Co content in the Zn_xCo_x(C₃H₄N₂S) is carefully adjusted by varying the Co content and the optimized Co/NSC-3 catalyst is subjected to the oxygen reduction reaction in 0.1 M HClO₄ electrolyte. The optimized Co/NSC-3 catalyst reveals acceptable ORR activity with the half-wave potential of ~0.63 V vs. RHE in acidic electrolytes. In addition, the Co/NSC-3 catalyst showed excellent stability with no loss in the ORR activity after 10,000 potential cycles. When applied as cathode catalysts in dual chamber microbial fuel cells, the Co/NCS catalyst delivered satisfactory volumetric power density in comparison with Pt/C.

Superior Performance of an Iron-Platinum/Vulcan Carbon Fuel Cell Catalyst

This work reports on the synthesis of iron-platinum on Vulcan carbon (FePt/VC) as an effective catalyst for the electrooxidation of molecular hydrogen at the anode, and electroreduction of molecular oxygen at the cathode of a proton exchange membrane fuel cell. The catalyst was synthesized by using the simple polyol route and characterized by XRD and HRTEM along with EDS. The catalyst demonstrated superior electrocatalytic activity for the oxygen reduction reaction and the oxidation of hydrogen with a 2.4- and 1.2-fold increase compared to platinum on Vulcan carbon (Pt/VC), respectively. Successful application of FePt/VC catalyst in a self-breathing fuel cell also showed a 1.7-fold increase in maximum power density compared to Pt/VC. Further analysis by accelerated stress test demonstrated the superior stability of FePt on the VC substrate with a 4% performance degradation after 60,000 cycles. In comparison, a degradation of 6% after 10,000 cycles has been reported for Pt/Ketjenblack.

Poisoning Effects of Cerium Oxide (CeO2) on the Performance of Proton Exchange Membrane Fuel Cells (PEMFCs)

In this study, the poisoning effects of cerium oxide (CeO2) as the contaminant on the performance of proton exchange membrane fuel cells (PEMFCs) are evaluated. An experimental setup was developed to analyze the performance characteristic (I-V) curves in contaminated and non-contaminated conditions. Focused ion-beam scanning electron microscopy (FIB-SEM) cross-section images were obtained as an input for the energy dispersive X-ray (EDX) analysis. The results of the EDX analysis verified the presence of CeO2 in the contaminated membrane electrode assembly (MEA), in addition to fluorine and sulfur. EDX analysis also revealed that as a result of CeO2 contamination, sulfur and fluorine would be distributed all around the MEA, instead of being only in the membrane. The results illustrate that hydrofluoric acid (HF), sulfuric acid (H2SO4), and fluorinated polymer fragments are released, which enhance the crossover of the reactant gases through the membrane, hence reducing the cell’s performance. The I-V characteristic curves proved that the non-contaminated PEMFC setup had double the performance of the contaminated PEMFC.

Nanostructured Fe-N-C as Bifunctional Catalysts for Oxygen Reduction and Hydrogen Evolution

The development of electrocatalysts for energy conversion and storage devices is of paramount importance to promote sustainable development. Among the different families of materials, catalysts based on transition metals supported on a nitrogen-containing carbon matrix have been found to be effective catalysts toward oxygen reduction reaction (ORR) and hydrogen evolution reaction (HER) with high potential to replace conventional precious metal-based catalysts. In this work, we developed a facile synthesis strategy to obtain a Fe-N-C bifunctional ORR/HER catalysts, involving wet impregnation and pyrolysis steps. Iron (II) acetate and imidazole were used as iron and nitrogen sources, respectively, and functionalized carbon black pearls were used as conductive support. The bifunctional performance of the Fe-N-C catalyst toward ORR and HER was investigated by cyclic voltammetry, rotating ring disk electrode experiments, and electrochemical impedance spectroscopy in alkaline environment. ORR onset potential and half-wave potential were 0.95 V and 0.86 V, respectively, indicating a competitive performance in comparison with the commercial platinum-based catalyst. In addition, Fe-N-C had also a good HER activity, with an overpotential of 478 mV @10 mAcm−2 and Tafel slope of 133 mVdec−1, demonstrating its activity as bifunctional catalyst in energy conversion and storage devices, such as alkaline microbial fuel cell and microbial electrolysis cells.

CoNi Nanoparticles Supported on N-Doped Bifunctional Hollow Carbon Composites as High-Performance ORR/OER Catalysts for Rechargeable Zn-Air Batteries

Searching for high-quality air electrode catalysts is the long-term goal for the practical application of Zn-air batteries. Here, a series of coexistent composite materials (CoNi/NHCS-TUC-x) of cobalt-nickel supported on nitrogen-doped hollow spherical carbon and tubular carbon are obtained using a simple pyrolysis strategy. Co and Ni in the composites are mainly present in the form of alloy nanoparticles, M-N_x and M-C_x (M = Co or Ni) species, with high oxygen reduction reaction (ORR)/oxygen evolution reaction (OER) electroactivity. The materials containing different proportions of spherical carbon and tubular carbon obtained by simply adjusting the raw materials for generating tubular carbon exhibit interesting bifunctional performance: samples with an abundant tubular content have the highest ORR onset potential (0.91 V vs reversible hydrogen electrode), while those with a rich spherical content have the highest ORR current density (5.13 mA·cm^-2). Furthermore, CoNi/NHCS-TUC-3 provides the lowest potential difference (ΔE = E_j=10 - E_1/2) of 0.806 V. We then test the potential possibility of CoNi/NHCS-TUC-3 as an air electrode for primary and rechargeable Zn-air batteries. The primary battery delivers an open-circuit potential of 1.59 V, a peak power density of 361.8 mA·cm^-2, and a specific capacity of 756.5 mA h·g_Zn^-1. The rechargeable battery could be cycled stably for more than 55 h at 10 mA·cm^-2. These characteristics make CoNi/NHCS-TUC-3 a superior electrocatalyst for both the ORR and OER, as well as a suitable bifunctional electrode applied to a rechargeable Zn-air battery.

Elucidating Synergistic Effects of Different Metal Ratios in Bimetallic Fe/Co-N-C Catalysts for Oxygen Reduction Reaction

Lowering or eliminating the noble-metal content in oxygen reduction fuel cell catalysts could propel the large-scale introduction of commercial fuel cell systems. Several noble-metal free catalysts are already under investigation with the metal-nitrogen-carbon (Me-N-C) system being one of the most promising. In this study, a systematic approach to investigate the influence of metal ratios in bimetallic Me-N-C fuel cells oxygen reduction reaction (ORR) catalysts has been taken. Different catalysts with varying ratios of Fe and Co have been synthesized and characterized both physically and electrochemically in terms of activity, selectivity and stability with the addition of an accelerated stress test (AST). The catalysts show different electrochemical properties depending on the metal ratio such as a high electrochemical mass activity with increasing Fe ratio. Properties do not change linearly with the metal ratio, with a Fe/Co ratio of 5:3 showing a higher mass activity with simultaneous higher stability. Selectivity indicators plateau for catalysts with a Co content of 50% metal ratio and less, showing the same values as a monometallic Co catalyst. These findings indicate a deeper relationship between the ratio of different metals and physical and electrochemical properties in bimetallic Me-N-C catalysts.

Effect of porosity and active area on the assessment of catalytic activity of non-precious metal electrocatalyst for oxygen reduction

We describe a method to study porous thin-films deposited onto rotating disc electrodes (RDE) applied to non-platinum group electrocatalyst obtained by pyrolysis of iron phthalocyanine and carbon, FePc/C. The electroactive area and porous properties of the thin film electrodes were obtained using electrochemical impedance spectroscopy under the framework of de Levie impedance model. The electrocatalytic activity of different electrodes was correlated to the total electroactive area (A_p) and the penetration ratio parameter through the film under ac current. The cylindrical pore model was extended to the RDE boundary conditions and derived in a Koutecky-Levich type expression that allowed to separate the effect of the electroactive area and structural properties. The resulting specific electrocatalytic activity of FePc/C heat treated at different temperatures was correlated to FePc surface concentration.

Porphyrin MOF-Derived Porous Carbons: Preparation and Applications

Metal–organic frameworks (MOFs) are crystalline materials with permanent porosity, composed of metal nodes and organic linkers whose well-ordered arrangement enables them to act as ideal templates to produce materials with a uniform distribution of heteroatom and metal elements. The hybrid nature of MOFs, well-defined pore structure, large surface area and tunable chemical composition of their precursors, led to the preparation of various MOF-derived porous carbons with controlled structures and compositions bearing some of the unique structural properties of the parent networks. In this regard, an important class of MOFs constructed with porphyrin ligands were described, playing significant roles in the metal distribution within the porous carbon material. The most striking early achievements using porphyrin-based MOF porous carbons are here summarized, including preparation methods and their transformation into materials for electrochemical reactions.

Pyridinic-Type N-Doped Graphene on Cobalt Substrate as Efficient Electrocatalyst for Oxygen Reduction Reaction in Acidic Solution in Fuel Cell

In this study, we use density functional theory to investigate the catalytic activity of graphene (G), single vacancy defective graphene (G_SV), quaternary N-doped graphene (NG_Q), and pyridinic N-doped graphene (NG_py, 3NG_py, and 4NG_py) on Co(0001) substrate for an oxygen reduction reaction (ORR) in proton exchange membrane fuel cells (PEMFCs). The results show pyridinic N-doped graphene on a Co support exhibited better performance than the NG_Q on a Co support and free-standing systems. According to the results, ORR intermediates (*OOH, *O, and *OH) become more stable due to the presence of a Co substrate. The single pyridinic (3NG_py) layer placed on Co(0001) is the most active site. The overpotential for Co/3NG_py is rather higher compared to pure Pt(111) catalyst (0.65 V). Therefore, pyridinic N-doped graphene with a cobalt support could be a promising strategy to enhance the ORR activity of N-doped graphene in PEMFCs.

Theoretical Density Functional Theory Study of Electrocatalytic Activity of MN4-Doped (M = Cu, Ag, and Zn) Single-Walled Carbon Nanotubes in Oxygen Reduction Reactions

The mechanism of oxygen reduction reaction (ORR) on transition metal-doped nitrogen codoped single-walled nanotubes, C₁₁₄H₂₄MN₄ (MN₄-CNT where M = Zn, Cu, or Ag; N = pyridinic nitrogen), has been studied with the density functional theory method at the ωB97XD/DGDZVP level of theory. The charge density analysis revealed two active sites of the catalyst toward ORR: the MN₄ site and the C=C bond of the N-C=C-N metal-chelating fragment (C₂ site). The structure of O-containing adsorbates (O₂ ^*, HOO*, O*, HO*, etc.) on the two sites and the corresponding adsorption energies were determined. The analysis of the free energy diagrams allows to conclude that the 4e ^- mechanism of ORR is thermodynamically preferable for all the studied catalysts. The probability of the 2e ^- mechanism of ORR with the formation of hydrogen peroxide decreases in the order Cu > Ag > Zn. The most and the least exergonic steps of the conventional 4e ^- mechanism of ORR on each active site of model catalysts as well as the electrode potentials of deceleration and of maximum catalytic activity in both acidic and alkaline media are determined. The relative catalytic activity toward ORR increases in the order Zn < Ag ≪ Cu and is mainly attributed to the C₂ site rather than the MN₄ site, while combined catalytic activity of the two sites (AgN₄/C₂ sites) is predicted for the AgN₄-CNT catalyst.

Relevant Properties of Carbon Support Materials in Successful Fe-N-C Synthesis for the Oxygen Reduction Reaction: Study of Carbon Blacks and Biomass-Based Carbons

Fe-N-C materials are promising non-precious metal catalysts for the oxygen reduction reaction in fuel cells and batteries. However, during the synthesis of these materials less active Fe-containing nanoparticles are formed in many cases which lead to a decrease in electrochemical activity and stability. In this study, we reveal the significant properties of the carbon support required for the successful incorporation of Fe-N-related active sites. The impact of two carbon blacks and two activated biomass-based carbons on the Fe-N-C synthesis is investigated and crucial support properties are identified. Carbon supports having low portions of amorphous carbon, moderate surface areas (>800 m2/g) and mesopores result in the successful incorporation of Fe and N on an atomic level and improved oxygen reduction reaction (ORR) activity. A low surface area and especially amorphous parts of the carbon promote the formation of metallic iron species covered by a graphitic layer. In contrast, highly microporous systems with amorphous carbon provoke the formation of less active iron carbides and carbon nanotubes. Overall, a phosphoric acid activated biomass is revealed as novel and sustainable carbon support for the formation of Fe-Nx sites. Overall, this study provides valuable and significant information for the future development of novel and sustainable carbon supports for Fe-N-C catalysts.

Iron-Based Catalytically Active Complexes in Preparation of Functional Materials

Iron complexes are particularly interesting as catalyst systems over the other transition metals (including noble metals) due to iron’s high natural abundance and mediation in important biological processes, therefore making them non-toxic, cost-effective, and biocompatible. Both homogeneous and heterogeneous catalysis mediated by iron as a transition metal have found applications in many industries, including oxidation, C-C bond formation, hydrocarboxylation and dehydration, hydrogenation and reduction reactions of low molecular weight molecules. These processes provided substrates for industrial-scale use, e.g., switchable materials, sustainable and scalable energy storage technologies, drugs for the treatment of cancer, and high molecular weight polymer materials with a predetermined structure through controlled radical polymerization techniques. This review provides a detailed statement of the utilization of homogeneous and heterogeneous iron-based catalysts for the synthesis of both low and high molecular weight molecules with versatile use, focusing on receiving functional materials with high potential for industrial application.