Using Lignin to Modify Starch-Based Adhesive Performance

Production and characterization of starch-lignin based materials: A review

In their pristine state, starch and lignin are abundant and inexpensive natural polymers frequently considered green alternatives to oil-based and synthetic polymers. Despite their availability and owing to their physicochemical properties; starch and lignin are not often utilized in their pristine forms for high-performance applications. Generally, chemical and physical modifications transform them into starch- and lignin-based materials with broadened properties and functionality. In the last decade, the combination of starch and lignin for producing reinforced materials has gained significant attention. The reinforcing of starch matrices with lignin has received primary focus because of the enhanced water sensitivity, UV protection, and mechanical and thermal resistance that lignin introduces to starch-based materials. This review paper aims to assess starch-lignin materials' production and characterization technologies, highlighting their physicochemical properties, outcomes, challenges, and opportunities. First, this paper describes the current status, sources, and chemical modifications of lignin and starch. Next, the discussion is oriented toward starch-lignin materials and their production approaches, such as blends, composites, plasticized/crosslinked films, and coupled polymers. Special attention is given to the characterization methods of starch-lignin materials, focusing on their advantages, disadvantages, and expected outcomes. Finally, the challenges, opportunities, and future perspectives in developing starch-lignin materials, such as adhesives, coatings, films, and controlled delivery systems, are discussed.

Temperature responsive crosslinked starch-kraft lignin macromolecule

Starch is a natural polymer with a relatively simple structure and limited solubility in water. Kraft lignin (KL) is a complex biopolymer obtained as a by-product from the delignification of wood and grasses. The present work reports developing a temperature-responsive high molecular weight macromolecule from crosslinking KL and starch (KLS). The NMR and XPS analyses quantified the changes in the aromatic and anhydroglucose units of KL and starch, observing a higher content of C-O-C bonds, which confirms the presence of glycerol ether cross-linkages between starch and KL in KLS. The rheological analysis of KLS dispersions revealed the formation of a thermo-responsive structured network. The temperature-dependent water solubility and rheological characteristics of KLS were related to the presence of hydrophilic starch chains, crosslinking degree, and physicochemical characteristics of KL. The incorporation of KL and ether crosslinks increased the thermal stability of KLS. Because of its multiple functional groups and large molecular weight (3.6-4.2 × 10⁵ g/mol) that was arranged in an extended globular shape, KLS-5 formed a gel-like structure after a heating-cooling treatment. Overall, the results confirmed that incorporating lignin in starch would fabricate sustainable materials with potentially altered applications, such as temperature-responsive hydrogels and films.

Modified Starch-Based Adhesives: A Review

Consumer trends towards environmentally friendly products are driving plastics industries to investigate more benign alternatives to petroleum-based polymers. In the case of adhesives, one possibility to achieve sustainable production is to use non-toxic, low-cost starches as biodegradable raw materials for adhesive production. While native starch contains only hydroxyl groups and has limited scope, chemically modified starch shows superior water resistance properties for adhesive applications. Esterified starches, starches with ester substituents, can be feasibly produced and utilized to prepare bio-based adhesives with improved water resistance. Syntheses of esterified starch materials can involve esterification, transesterification, alkylation, acetylation, succinylation, or enzymatic reactions. The main focus of this review is on the production of esterified starches and their utilization in adhesive applications (for paper, plywood, wood composites, fiberboard, and particleboard). The latter part of this review discusses other processes (etherification, crosslinking, grafting, oxidation, or utilizing biobased coupling agents) to prepare modified starches that can be further applied in adhesive production. Further discussion on the characteristics of modified starch materials and required processing methods for adhesive production is also included.

Enzymatic synthesis of wet-resistant lignosulfonate-starch adhesives

This work describes a new method for improving the properties, mainly the wet-resistance, of starch-based adhesives using enzymatically polymerized lignosulfonates. A correlation of viscosity with molecular weight was found, allowing simple control of enzymatic polymerization of lignosulfonates. Incorporation of lignosulfonates polymerized from 29 kDa to > 4500 kDa using laccase led to a considerable increase in wet-resistance (from 15 to 20 min for the laminating glue and from 150 to 1200 min for the bag glue) while not affecting (for the laminating glue) or even improving the bonding time (from 80 to 60 s for the bag glue). Finally, the effect of active laccase in the final adhesive was investigated by enzymatic inactivation using NaN₃ before formulation of the glue, as well as by extra laccase addition. In conclusion, this study shows that enzymatically polymerized lignosulfonate is a robust strategy for improving wet resistance of starch-based adhesives.