Optimum Biodiesel Production Using Ductile Cast Iron as a Heterogeneous Catalyst

Utilization of iron fillings solid waste for optimum biodiesel production

This study explores the innovative application of iron filings solid waste, a byproduct from mechanical workshops, as a heterogeneous catalyst in the production of biodiesel from waste cooking oil. Focusing on sustainability and waste valorization, the research presents a dual-benefit approach: addressing the environmental issue of solid waste disposal while contributing to the renewable energy sector. Particle size distribution analysis, X-ray diffraction (XRD), scanning electron microscopy (SEM), X-ray fluorescence (XRF), Thermal analysis (TG-DTA), and FTIR analysis were used to characterize the iron filings. The response surface methodology (RSM) was used to guide a series of experiments that were conducted to identify the optimum transesterification settings. Important factors that greatly affect the production of biodiesel are identified by the study, including catalyst loading, reaction time, methanol-to-oil ratio, reaction temperature, and stirring rate. The catalyst proved to be successful as evidenced by the 96.4% biodiesel conversion efficiency attained under ideal conditions. The iron filings catalyst's reusability was evaluated, demonstrating its potential for numerous applications without noticeably decreasing activity. This work offers a road towards more environmentally friendly and sustainable chemical processes in energy production by making a strong argument for using industrial solid waste as a catalyst in the biodiesel manufacturing process.

Kinetic studies on the extraction of oil from a new feedstock (Chukrasia tabularis L. seed) for biodiesel production using a heterogeneous catalyst

This study has identified a new feedstock Chukrasia tabularis L. (C. tabularis) seed for the production of biodiesel. Oil was extracted from the seeds with and without autoclave-assisted ultrasonic homogenization (AUH) pretreatment using different solvents. The solvent n-hexane with AUH pretreatment yielded a maximum oil yield of 32 wt%. The kinetics and thermodynamics of the extraction process were studied in a batch. The data showed that extraction followed first-order kinetics with a rate constant of 1.4 × 10^-4 min^-1, activation energy of 63.604 kJ mol^-1 and pre-exponential factors of 66.66 × 10⁴ s^-1. The physiochemical properties of the oil were determined from which it was identified that C. tabularis oil has high free fatty acid (FFA) content, requiring a single-step esterification cum transesterification reaction to produce biodiesel economically. The modified aryl diazonium salt reduction process was used to synthesize a heterogeneous acid catalyst (HAC) from activated carbon precursor and was used to catalyze biodiesel reaction. Furthermore, HAC was characterized by different analytical techniques and it was found that it had an acid site density of 1.02 mmol g^-1 and a specific surface area of 602 m² g^-1. The parameters affecting the biodiesel process were studied to obtain a maximum biodiesel conversion of 98.5% at 6 wt% catalyst loading, 15:1 methanol to oil molar ratio, 120 min reaction time, 70 ºC reaction temperature, and 500 rpm stirring rate. Reusability studies were performed which showed that HAC can be recycled up to five cycles with a conversion above 90% in the fifth cycle. Moreover, the fuel properties of biodiesel were determined using standard methods and were compared with ASTM D6751 and EN14241 standards.