Sustainability Assessment of Cotton-Based Textile Wet Processing

A review on existing and emerging approaches for textile wastewater treatments: challenges and future perspectives

This comprehensive review explores the complex environment of textile wastewater treatment technologies, highlighting both well-established and emerging techniques. Textile wastewater poses a significant environmental challenge, containing diverse contaminants and chemicals. The review presents a detailed examination of conventional treatments such as coagulation, flocculation, and biological processes, highlighting their effectiveness and limitations. In textile industry, various textile operations such as sizing, de-sizing, dyeing, bleaching, and mercerization consume large quantities of water generating effluent high in color, chemical oxygen demand, and solids. The dyes, mordants, and variety of other chemicals used in textile processing lead to effluent variable in characteristics. Furthermore, it explores innovative and emerging techniques, including advanced oxidation processes, membrane filtration, and nanotechnology-based solutions. Future perspectives in textile wastewater treatment are discussed in-depth, emphasizing the importance of interdisciplinary research, technological advancements, and the integration of circular economy principles. Numerous dyes used in the textile industry have been shown to have mutagenic, cytotoxic, and ecotoxic potential in studies. Therefore, it is necessary to assess the methods used to remediate textile waste water. Major topics including the chemical composition of textile waste water, the chemistry of the dye molecules, the selection of a treatment technique, the benefits and drawbacks of the various treatment options, and the cost of operation are also addressed. Overall, this review offers a valuable resource for researchers and industry professionals working in the textile industry, pointing towards a more sustainable and environmentally responsible future.

Application of enzymes for an eco-friendly approach to textile processing

Textile industry is one of the oldest industries existing from several centuries. Major concern of the industry is to design, produce, and distribute yarn, cloth, and clothing. Diverse physical and chemical operations are required in order to achieve this. Environmental concerns related to textile industry have attained attention all around the world as it is generating large amounts of effluents having various toxic agents and chemicals. Enzymes have been suggested as the best possible alternative to replace or reduce these hazardous and toxic chemicals. Enzymes like amylase, cellulase, catalase, protease, pectinase, laccase, and lipase have widely been used in textile manufacturing processes. Use of enzymatic approach is very promising as they are eco-friendly, produce high-quality products, and lead to the reduction of energy, water, and time. This review highlights the significance of different enzymes employed in the textile industry at various stages along with the conventional textile processing.

Eco-friendly scouring of cotton knit fabrics with enzyme and soapnut: An alternative to conventional NaOH and synthetic surfactant based scouring

Eye-catching, aesthetic fashions often suppress its untold dark story of unsustainable processing including hazardous wet treatment. Considering the risks imposed by conventional cotton scouring and following the trend of scouring with enzymes, this study was undertaken to evaluate the bioscouring of cotton knit fabric involving saponin-enriched soapnut as a natural surfactant, applied from a bath requiring a few chemicals and gentle processing conditions, contributing to the eco-friendliness. The proposed application was compared to synthetic detergent engaged enzymatic scouring as well as the classic scouring with Sodium hydroxide. A cellulolytic pectate lyase enzyme (0.5%-0.8% o.w.f) was applied at 55 °C for 60 min at pH 5-5.5 with varying surfactant concentrations. A low concentration of soapnut extract (1 g/L to 2 g/L) was found sufficient to assist in the removal of non-cellulosic impurities from the cotton fabric after bioscouring with 0.5% o.w.f. enzyme, leading to good hydrophilicity indicated by an average wetting time of 4.86 s at the expense of 3.1%-3.8% weight loss. The scoured fabrics were further dyed with 1% o.w.f. reactive dye to observe the dyeing performance. The treated samples were characterized in terms of weight loss, wettability, bursting strength, whiteness index, and color value. The proposed application confronted level dyeing and the ratings for color fastness to washing and rubbing were 4-5 for all of the samples scoured enzymatically with soapnut. The study was also statistically analyzed and concluded.

Sustainability trends and gaps in the textile, apparel and fashion industries

Textile, apparel, and fashion (TAF) industries contribute significantly to global environmental pollution at every point of the supply chain. Clothing manufacturing and transportation produce a large volume of waste and high greenhouse gas emissions, often taking advantage of cheap labor in developing countries. As a result, stakeholders are becoming more aware of the effect of the textile, apparel, and fashion industries on the climate and human rights, thus pushing businesses to mitigate their environmental damage. This paper offers a systematic literature review of sustainability trends in the TAF industries in the last 20 years. Bibliometric tools are also used to support the content analysis of the papers. The findings reveal three primary research areas in the TAF context: consumers' behaviour towards sustainable clothing, circular economy initiatives, and sustainability challenges across the whole supply chain. As a result, this study highlights literature gaps and provides future research suggestions for each identified research cluster. In addition, drivers and barriers to implementing corporate social responsibility and circular economy practices are identified. Consequently, this study will help researchers and academicians work in this area to identify unexplored sub-fields, which reflect some potential investigation areas for expanding scientific literature on the topic. Finally, this study supports practitioners and managers in exploring the main research themes addressed in the scientific field, providing knowledge to improve and align business models with current sustainability trends.

Impact of Pollutant Load from Textile Dyeing Industry Wastewater on Biometric Growth Profile of Vigna radiata

The phytoremediation of wastewater has certain advantages, but the interactions of soil and crop properties have not been systematically studied. This study aimed to analyze how different concentrations of textile dyeing industry wastewater (25%, 50%, 75%, and 100%) affected soil qualities, growth, and yield attributes (Vigna radiata). In reaction to dyeing effluent at varying concentrations, the seed germination percentage, growth metrics such as tolerance index, phytotoxicity percentage, relative toxicity, extreme and plumule length were calculated. With increasing effluent concentrations, a gradual decrease in the germination of seed and seedling growth was observed. The maximal relative toxicity and percentage of phytotoxicity was 100%. Interaction of biometric growth profile relative seed germination, relative root growth, relative shoot growth, growth index, and seedling vigor index of V. radiata and physicochemical parameter of textile dyeing industry wastewater were also investigated by using the Pearson correlation co-efficient. Principal component analysis (PCA) is helped to obtain and recognize the factors/sources accountability of different concentrations of textile dyeing industry wastewater. The results of the PCA revealed that four components (PC1 to PC4) out of total principal components retained PC1, PC2, with values of 69.25% and 28.85%, respectively.

Assessment of hepatotoxicity and nephrotoxicity in Cirrhinus mrigala induced by trypan blue - An azo dye

Cytotoxicity in freshwater fishes induced by industrial effluents and dyes is a global issue. Trypan blue dye has many applications in different sectors, including laboratories and industries. This study determines to detect the cytotoxic effects of trypan blue dye in vivo. The objective of this study was to estimate the sub-lethal effects of azodye in fish. Cirrhinus mrigala, a freshwater fish, was exposed to three different grading concentrations of dye 5 mg/L, 10 mg/L, and 20 mg/L in a glass aquarium. Significant (p < 0.05) decrease in the weight of fish was observed as 0.728 ± 0.14 g and 2.232 ± 0.24 g, respectively, in the trial groups exposed to 10 and 20 mg/L of dye in a week. After exposure to trypan blue dye, fishes were dissected to remove liver and kidney tissues. Histopathological assessments determined hepatotoxicity and nephrotoxicity induced by trypan blue through the paraffin wax method. This dye induces mild alterations in the liver such as congestion, hemolysis, dilated sinusoids, ruptured hepatocytes, vacuolization, edema of hepatocytes, necrosis, degeneration, aggregation, and inflammation. This dye not only alters liver tissue, also induces an acute level of tissue alterations in the kidneys, such as degeneration of epithelial cells of renal tubules, shrinkage of the glomerulus, congestion, reduced lumen, degeneration of glomerulus, absence of space of bowmen, glomerulonephritis, necrosis in hematopoietic interstitial tissues and glomerulus, reduced lumen, vacuolar degeneration of renal tubules, increased per tubular space. The current study concludes that trypan blue dye released even in small amounts is found to be associated with a high incidence of cytotoxicity. Such tissue alterations in this species could be used as biomarkers for azo dyes.

Examining the Nexus between the Vs of Big Data and the Sustainable Challenges in the Textile Industry

Despite its substantial economic power, the textile industry currently faces environmental and social challenges, such as continuous extraction of natural resources, extensive water consumption and contamination, greenhouse gas emissions, increasing generation of waste, and inadequate working conditions. In this context, the literature indicates that Big Data contributes to solving these challenges, enabling the extraction of insights and the improvement of decision-making processes from the volume, variety and velocity of data. However, there is still a gap in the literature regarding the directions of how Big Data must be applied by an organization to achieve this goal. Therefore, this article aims to explore this gap, presenting an analysis regarding the nexus between Big Data and sustainability challenges of the textile industry. To this end, a set of 12 textile industry challenges were extracted from an assessment of 108 case studies. These challenges were categorized and contextualized according to Big Data dimensions, and a discussion of the applicability of Big Data to solving each challenge was presented. From this approach, this article contributes to the textile industry by presenting a categorization of sustainable challenges of the industry and also by providing directions regarding the resolution of such challenges from a data-driven perspective.

Immobilization of Hexavalent Chromium Using Self-Compacting Soil Technology

A study of immobilization of hexavalent chromium in the form of Na2CrO4 salt by self-compacting soils (SCS) is presented. Carbofill E additive was used as SCS binder. The efficiency of immobilization of Cr (VI) was evaluated by washing out chromium compounds from SCS samples. The influence of the nature of the soil and the content of Carbofill E and Na2CrO4 in the SCS samples on the efficiency of Cr (VI) immobilization was studied. It was found that the nature of the soil and the content of Carbofill E in the SCS samples affect the immobilization of Cr (VI). Moreover, increasing the Carbofill E content in SCS samples further increases Cr (VI) immobilization. X-ray diffraction studies of the samples with immobilized hexavalent chromium showed that part of the sample transforms from a readily soluble form of salt into oxide forms of chromium and calcium-chromium, which are practically insoluble in water.

Fabricating Sustainable All-Cellulose Composites

Climate change, waste disposal challenges, and emissions generated by the manufacture of non-renewable materials are driving forces behind the production of more sustainable composite materials. All-cellulose composites (ACCs) originate from renewable biomass, such as trees and other plants, and are considered fully biodegradable. Dissolving cellulose is a common part of manufacturing ACCs, and currently there is a lot of research focused on effective, but also more environmentally friendly cellulose solvents. There are several beneficial properties of ACC materials that make them competitive: light weight, recyclability, low toxicity, good optical, mechanical, and gas barrier properties, and abundance of renewable plant-based raw material. The most prominent ACC applications are currently found in the food packing, medical, technical and vehicle industries. All-cellulose nanocomposites (ACNCs) expand the current research field and can offer a variety of more specific and functional applications. This review provides an overview of the manufacture of sustainable ACCs from lignocellulose, purified cellulose, and cellulosic textiles. There is an introduction of the cellulose dissolution practices of creating ACCs that are currently researched, the structure of cellulose during complete or partial dissolution is discussed, and a brief overview of factors which influence composite properties is presented.

Removal of Acid Dyes from Textile Wastewaters Using Fish Scales by Absorption Process

Fish scales (FS), a byproduct of the fish processing industry, are often discarded carelessly. In this present study, FS were used as a promising bio-sorbent for the removal of anionic acid dyes (acid red 1 (AR1), acid blue 45 (AB45) and acid yellow 127 (AY127)) from the wastewaters of textile coloration. Here, physiochemical characterizations of the FS were investigated by SEM-EDS, TGA and FI-IR analyses, and dye absorption and removal efficiency were evaluated and optimized considering different process parameters such as concentration of initial dye solution, amount of FS used, contact time, FS size, process temperature, additives, stirring and vacuum. SEM images and EDS elemental analyses showed architectural variation and heterogeneous composition of FS at different places. TGA identified the 50% minerals, 33% organic matters and 17% moisture and volatile components. FI-IR evidenced considerable absorption of acid dyes. Process optimization revealed that additives and fine pulverized FS had significant positive and negative impact on the dye removal efficacy, respectively. Temperature and stirring improved dye removal efficiency, and dye absorption by FS was very fast at the beginning and became almost constant after an hour indicating saturation of absorption. The maximum dye absorptions in scales for AR1, AB45, and AY127 were noted as 1.8, 2.7 and 3.4 mg/g, respectively, and removal percentages were 63.5%, 89.3% and 93%. The effects of the process parameters were consistent across all three acid dyes used in this study. Two-way ANOVA model showed that dye type, process parameters and ‘dye type X process parameters’ interactions had significant effect on the dye removal efficiency.