Recent Developments in Coating Technologies for Adsorption Heat Pumps: A Review

Spontaneous water oozing of a soft drain bed via energy-free atmospheric water harvesting

Atmospheric water harvesting has emerged as an efficient strategy for addressing the global challenge of freshwater scarcity. However, the in being energy-consuming water-collecting process has obstructed its practicality. In this work, a soft drain bed, which was composed of hydrophilic cloth and hygroscopic gel, has been demonstrated to capture atmospheric water effectively, followed by converting it into liquid water spontaneously and sustainably, under all-weather humidity conditions. Under the optimal working condition of 30°C with a relative humidity level of 75%, the bed can provide a spontaneous water oozing ability of 1.25 g (liquid water)/hour within the 8 h of working time. More importantly, after 5 working cycles, 80% of the oozing ability can be reserved, suggesting the high potential for practical freshwater supply application. The proposed design strategy is expected to provide new hints for the development of future energy-saving decentralized freshwater supply systems.

Sorption-Based Atmospheric Water Harvesting: Materials, Components, Systems, and Applications

Freshwater scarcity is a global challenge posing threats to the lives and daily activities of humankind such that two-thirds of the global population currently experience water shortages. Atmospheric water, irrespective of geographical location, is considered as an alternative water source. Sorption-based atmospheric water harvesting (SAWH) has recently emerged as an efficient strategy for decentralized water production. SAWH thus opens up a self-sustaining source of freshwater that can potentially support the global population for various applications. In this review, the state-of-the-art of SAWH, considering its operation principle, thermodynamic analysis, energy assessment, materials, components, different designs, productivity improvement, scale-up, and application for drinking water, is first extensively explored. Thereafter, the practical integration and potential application of SAWH, beyond drinking water, for wide range of utilities in agriculture, fuel/electricity production, thermal management in building services, electronic devices, and textile are comprehensively discussed. The various strategies to reduce human reliance on natural water resources by integrating SAWH into existing technologies, particularly in underdeveloped countries, in order to satisfy the interconnected needs for food, energy, and water are also examined. This study further highlights the urgent need and future research directions to intensify the design and development of hybrid-SAWH systems for sustainability and diverse applications.

Water Adsorption Dynamics on Metal-Organic Framework MOF-801: Comparative Study of Loose and Glued Grains, and Coatings

Adsorption heat transformation and storage (AHTS) is an environmentally benign and energy-saving alternative to common compression chillers and heat pumps. The low specific power (SP) of adsorption systems is a key drawback that hinders their broader dissemination. The optimization of adsorption dynamics is a prerequisite for SP enhancement. In this work, we studied the dynamics of water vapor adsorption on MOF-801-a promising adsorbent for AHTS. For the first time, two configurations of compact MOF-801 bed, namely, grains glued to the surface of a metal support and thin adsorbent coatings, are prepared, and their porous structure is characterized. The water adsorption dynamics is compared with a common loose grains configuration. The main findings are: (a) the binder can both accelerate and decelerate the water adsorption, and its chemical nature is subject to careful selection; (b) at the initial time, heat transfer between the support and adsorbent bed controls the adsorption rate, and, at a longer time, mass transfer starts to affect it; (c) polyvinylpyrrolidone, bentonite, thermal grease, and hydroxyethylcellulose increase the heat transfer coefficients and accelerate adsorption; polyvinyl alcohol and polyaniline slow it down; and (d) for the coatings prepared with polyvinylpyrrolidone, an SP of 1.6-5.1 kW/kg can be achieved, which is about twice that for the loose grains. The new configurations can be recommended for effective but expensive adsorbents such as MOFs, and their implementation will contribute to the further spread of AHTS technology.

Metaheuristic Framework for Material Screening and Operating Optimization of Adsorption-Based Heat Pumps

The current methods applied to material screening for adsorption-based heat pumps are based on a fixed set of temperatures or their independent variation, providing a limited, insufficient, and unpractical evaluation of different adsorbents. This work proposes a novel strategy for the simultaneous optimization and material screening in the design of adsorption heat pumps by implementing a meta-heuristic approach, particle swarm optimization (PSO). The proposed framework can effectively evaluate variable and broad operation temperature intervals to search for viable zones of operation for multiple adsorbents at once. The criteria for selecting the adequate material were the maximum performance and the minimum heat supply cost, which were considered the objective functions of the PSO algorithm. First, the performance was assessed individually, followed by a single-objective approximation of the multi-objective problem. Next, a multi-objective approach was also adopted. With the results generated during the optimization, it was possible to find which adsorbents and temperature sets were the most suitable according to the main objective of the operation. The Fisher-Snedecor test was applied to expand the results obtained during PSO application and a feasible operating region built around the optima, enabling the arrangement of close-to-optima data into practical design and control tools. This approach allowed for a fast and intuitive evaluation of multiple design and operation variables.

An Industrial Approach for the Optimization of a New Performing Coated Adsorber for Adsorption Heat Pumps

In the present work, the optimization of a new coating formulation was investigated, taking attention to an industrially focused research approach used for the engineering design of the adsorber. The adsorbent was a composite zeolite or silica-gel based coating applied by using new flexible polymer matrices. The FC-80 formulation represents a good compromise between mechanical stability and absorption capacity. Using the developed coating process, a new compact HEX design was developed to reach the AHP target performance with easy and fast manufacturing. The specific cooling power of the coated heat exchanger was estimated to be about 500 W/kg of adsorbent. The new coated HEX was integrated in a new adsorption chiller and has been tested by a laboratory test-rig under realistic operating conditions. Results of preliminary testing demonstrated that the prototype provides a cooling capacity of around 10 kW with a COP of 0.54.

Experimental Performance Analysis of Adsorption Modules with Sintered Aluminium Fiber Heat Exchangers and SAPO-34-Water Working Pair for Gas-Driven Heat Pumps: Influence of Evaporator Size, Temperatures, and Half Cycle Times

A major challenge for gas-driven adsorption heat pumps is the production of compact, efficient, and cost-effective adsorption modules. We present the experimental data of a design based on sintered aluminum fiber heat exchangers, a technology currently under development. The adsorption module presented here is the result of the downsizing of a larger module. The downsized module has an adsorption heat exchanger that is 60% of the size of the larger-scale component, and an evaporator-condenser that is only 30% of the size of the larger-scale component. It is designed to fit the heating requirements of a wall-hung heat pump for a single-family home. For the first time, a comprehensive experimental study of the influence of half-cycle time, evaporator and adsorption temperature, and driving temperature on the efficiency and power of the module is presented. At temperature conditions relevant for the application of a gas-driven adsorption heat pump, i.e., evaporator temperature < 10 °C and adsorption temperature > 30 °C, we found that the downsizing has its price in terms of a higher thermal capacity of the components in relation to the adsorbent mass (9.6 kJ/(kg∙K) for ‘Size S’) vs. 5.6 kJ/(kg∙K) for ‘Size L’). We carried out an evaluation of heat and mass transfer resistances to compare the ‘Size L’ module directly with the ‘Size S’ module. Both modules have nearly the same volume-scaled heat and mass transfer resistances of 0.012 dm3 K/W (adsorption heat exchanger during adsorption) and 0.005 dm3 K/W (evaporator–condenser during evaporation), and consequently a very similar volumetric power density. This evaluation proves the applicability and the consistency of the concept of heat and mass transfer resistances, and the scalability of this adsorption module technology.

Adsorbents, Working Pairs and Coated Beds for Natural Refrigerants in Adsorption Chillers—State of the Art

Adsorption refrigeration systems are promising, sustainable solutions for many cooling applications. The operating range and the performance of an adsorption cooling cycle are strongly dependent on the properties of adsorbents, adsorbates, and bed coatings. Therefore, further research and analysis may lead to improved performance of adsorption coolers. In this paper, studies on working pairs using natural refrigerants and the properties of adsorbent coatings were reviewed. The selected working pairs were then thermodynamically characterised and ranked in terms of refrigerant evaporation temperature values. This was found to be a key parameter affecting the applicability of a given adsorbent/adsorbate pair and the value of SCP (Specific Cooling Power), COP (Coefficient of Performance) parameters, which are now commonly used comparison criteria of adsorption chillers. In the analysis of the coating studies, the focus was on the effect of individual parameters on the performance of the cooling system and the effect of using coated beds compared to packed beds. It was found that a fundamental problem in comparing the performance of different cooling systems is the use of different operating conditions during the tests. Therefore, the analysis compares the performance of the systems along with the most important thermodynamic cycle parameters for the latest studies.

Zeolite NaY-Copper Composites Produced by Sintering Processes for Adsorption Heat Transformation—Technology, Structure and Performance

In adsorption heat pumps, the adsorbent is typically combined with heat conducting structures in order to ensure high power output. A new approach for the direct integration of zeolite granules into a copper structure made of short copper fibers is presented here. Zeolite NaY granules with two different grain sizes are coated with copper fibers and powder and sintered to larger structures. The sorption dynamics of these structures were measured and evaluated in terms of heat and mass transfer resistances and compared to the loose grain configuration of the same material. We found that the thermal conductivity of such a composite structure is approximately 10 times higher than the thermal conductivity of an adsorbent bed with NaY granules. Sorption equilibrium measurements with a volumetric method indicate that the maximum uptake is not altered by the manufacturing process. Furthermore, the impact of the adsorbent–metal structure on the total thermal mass of an adsorption heat exchanger is evaluated. The price of the superior thermal conductivity is a 40% higher thermal mass of the adsorption heat exchanger compared to the loose grain configuration.