Optimization of Surface Properties of Plasma Electrolytic Oxidation Coating by Organic Additives: A Review

Synchronized Improvements in the Protective and Bioactive Properties of Plasma-Electrolyzed Layers via Cellulose Microcrystalline

This study reports synchronized improvements in the protective and bioactive properties of Ti-6Al-4V alloy through the formation of titania-based inorganic layers by considering the role of cellulose microcrystalline (CMC) additive into account. Acetate-phosphate-based electrolyte with cellulose CMC is formulated for the first time to modify the porous structure of the oxide layers made via plasma electrolysis of Ti-6Al-4V alloy. The presence of CMC (0, 1, 2, 3 g/L) changed the characteristics of plasma discharges where porous oxide layers with different pore sizes and surface roughness were obtained. A rough oxide layer with large pores was found in the 3 g/L CMC, while a slightly smoother oxide layer with smaller pores was obtained in the case of 2 g/L CMC. The -OH groups in CMC would facilitate the formation of an adsorption layer on the substrate surface, affecting the sparking behavior during plasma electrolysis (PE). Due to a synergy between controlled microstructure, surface roughness, and the insertion of bioactive phases, the coated samples in CMC-containing electrolytes displayed protective and bioactive properties simultaneously. Based on the obtained results, the samples coated in CMC-containing electrolytes can be used as safe implants to replace missing teeth in dental applications.

Chromate-Free Corrosion Protection Strategies for Magnesium Alloys-A Review: Part II-PEO and Anodizing

Although hexavalent chromium-based protection systems are effective and their long-term performance is well understood, they can no longer be used due to their proven Cr(VI) toxicity and carcinogenic effect. The search for alternative protection technologies for Mg alloys has been going on for at least a couple of decades. However, surface treatment systems with equivalent efficacies to that of Cr(VI)-based ones have only begun to emerge much more recently. It is still proving challenging to find sufficiently protective replacements for Cr(VI) that do not give rise to safety concerns related to corrosion, especially in terms of fulfilling the requirements of the transportation industry. Additionally, in overcoming these obstacles, the advantages of newly introduced technologies have to include not only health safety but also need to be balanced against their added cost, as well as being environmentally friendly and simple to implement and maintain. Anodizing, especially when carried out above the breakdown potential (technology known as Plasma Electrolytic Oxidation (PEO)) is an electrochemical oxidation process which has been recognized as one of the most effective methods to significantly improve the corrosion resistance of Mg and its alloys by forming a protective ceramic-like layer on their surface that isolates the base material from aggressive environmental agents. Part II of this review summarizes developments in and future outlooks for Mg anodizing, including traditional chromium-based processes and newly developed chromium-free alternatives, such as PEO technology and the use of organic electrolytes. This work provides an overview of processing parameters such as electrolyte composition and additives, voltage/current regimes, and post-treatment sealing strategies that influence the corrosion performance of the coatings. This large variability of the fabrication conditions makes it possible to obtain Cr-free products that meet the industrial requirements for performance, as expected from traditional Cr-based technologies.

Fabrication of a Protective Hybrid Coating Composed of TiO2, MoO2, and SiO2 by Plasma Electrolytic Oxidation of Titanium

This work examined the influence of dual incorporation of MoO2 and SiO2 on the corrosion behavior of pure titanium treated via plasma electrolytic oxidation (PEO). To achieve this purpose, pure titanium substrate was treated via PEO in an alkaline-molybdate electrolyte without and with SiO2 nanoparticles. The microstructural observation revealed that the addition of SiO2 nanoparticles into the electrolyte during PEO helped to seal the structural defects in the PEO coating so that a rougher, thicker, and denser coating rich in SiO2 was successfully obtained. From the electrochemical measurements in a 3.5 wt.% NaCl solution, the TiO2-MoO2-SiO2 hybrid coating exhibited a higher corrosion resistance than the TiO2-MoO2 coating which was attributed to the sealing effect by stable SiO2 nanoparticles.