Plasma Electrolytic Oxidation Ceramic Coatings on Zirconium (Zr) and Zr-Alloys: Part-II: Properties and Applications

Frequency Response Evaluation as Diagnostic and Optimization Tool for Pulsed Unipolar Plasma Electrolytic Oxidation Process and Resultant Coatings on Zirconium

This study aims to bridge various diagnostic tools for the development of smart plasma electrolytic oxidation (PEO) technologies. PEO treatments of commercially pure Zr were carried out using the pulsed unipolar polarisation (PUP) regime with frequency sweep in an alkaline phosphate-silicate electrolyte. Methods of in situ impedance spectroscopy and electrical transient analysis were used for the process diagnostics under the video imaging of the PEO. Two cutoff frequencies, 170-190 Hz and 620-650 Hz, were identified for the PEO-assisted charge transfer process. An equivalent circuit for the metal-oxide-electrolyte system under PUP PEO conditions was developed; from the capacitance values, two geometrical dielectric barriers were evaluated: a thinner 0.5-1 µm inner layer of the coating and a thicker 4-6 µm outer layer. These estimates were in agreement with the coating cross-sectional morphology. Based on comparing the results obtained using different techniques, the frequencies at which the uniform coatings with the best protective properties were formed were identified. For the selected electrolyte system and polarisation regime, these frequencies ranged from 2 to 5 kHz where the overall circuit reactance was minimal; therefore, the power factor was as close to one as possible. This opens the possibilities for the optimization of the pulsed PEO process and online control of unobservable surface characteristics, e.g., the thickness of the coating layers, thus contributing towards the development of smart PEO technologies.

Performance of PEO/Polymer Coatings on the Biodegradability, Antibacterial Effect and Biocompatibility of Mg-Based Materials

Magnesium (Mg) alloys have recently attracted attention in biomedicine as biodegradable materials with non-toxic degradable products. Such compounds have become a frontier in the study of biodegradable materials because of their remarkable biomechanical compatibility and superior biocompatibility. The use of Mg-based implants reduces the negative consequences of permanent biological implants by eliminating the necessity for biomaterial surgery following the healing process. However, the quick deterioration, formation of considerable gas of hydrogen volumes and a rise in the body environment pH are obstacles in the application of Mg as an implant material. Hence, compelling advances for erosion resistance and biocompatibility of magnesium and its alloys are noteworthy. Surface modification may be a practical approach because it improves the erosion resistance compared with extensive preparation of a treated surface for progressed bone recovery and cell attachment. Coating produced by plasma electrolytic oxidation (PEO) seems a compelling method in order to enhance magnesium and the properties of its alloys. PEO-formed coatings cannot provide long-term protection in the physiological environment due to their porous nature. Thus, a polymer coating is applied on the porous PEO-formed coating, which is steadily applied on the surface. Polymer coatings improve the biocompatibility properties of Mg and its alloys and increase corrosion resistance. In this article, the most recent advancements in PEO/polymer composite coatings are reviewed, and the biocompatibility of such coatings is examined.

Recent Advances in Metal, Ceramic, and Metal–Ceramic Composite Films/Coatings

Coating materials and technologies are becoming increasingly important in many research areas because they can provide an efficient and affordable way to engineer materials with desirable properties for a broad range of applications [...]