Research on the Thermal Conductivity and Water Resistance of Foamed Phosphogypsum

Effect of PFDTS/TiO2 Coating on Microstructure and Wetting Behavior of Phosphogypsum

Phosphogypsum (PG) constitutes a form of solid byproduct emanating from the manufacturing process of wet-process phosphoric acid. The fabrication of one metric ton of wet-process phosphoric acid entails the generation of approximately five tons of phosphogypsum, a highly prolific and economically viable waste stream. If we can effectively solve the problem of poor hydrophobicity of phosphogypsum, it is possible to replace cement and other traditional cementitious materials. In this way, we can not only improve the utilization rate of phosphogypsum but also obtain significant economic and environmental benefits. In the present investigation, hydrophobic surface coatings were synthesized and applied onto the surface of α-hemihydrate phosphogypsum (α-HPG) utilizing sol-gel processing and impregnation techniques. After hydroxylating α-HPG with alkaline solution (OH-α-HPG), titanium dioxide nanoparticles (TiO2) hybridized with perfluorodecyltriethoxysilane (PFDTS) were grafted on its surface. The assessment of the hydrophobic properties of the coatings was conducted through water contact angle measurements, Fourier transform infrared (FTIR) spectroscopy, X-ray photoelectron spectroscopy (XPS), and scanning electron microscopy (SEM) analyses. The contact angle remained above 124.2° after strong acidic and alkaline immersion and 50 tape adhesion experiments with good chemical stability and durability, and the mechanism of surface hydrophobicity modification was discussed. The experimental outcomes demonstrated a notable increase in the hydroxyl group concentration on the α-HPG surface following hydroxylation, significantly enhancing the attachment rate of PFDTS and TiO2 onto the HPG surface. PFDTS and TiO2 can undergo chemical interaction with hydroxyl groups, facilitating their robust adsorption onto the surface of OH-α-HPG through chemisorption mechanisms. After bonding the OH-α-HPG surface with PFDTS and TiO2 via hydrogen bonding, the otherwise hydrophilic α-HPG surface acquired excellent hydrophobicity (OH-α-HPG-PT, contact angle (CA) = 146.7°). The surface modification of α-HPG through hydroxylation and hydrophobicity enhancement significantly augmented the compatibility and interfacial interplay between α-HPG and PT. This research successfully enhanced the hydrophobic properties of α-HPG, profoundly showcasing its immense potential within the construction industry and the realm of comprehensive solid waste utilization.

The Influence of CaO and MgO on the Mechanical Properties of Alkali-Activated Blast Furnace Slag Powder

CaO and MgO are both reported as effective activators for blast furnace slag. However, the synergistic effect of these two components on the mechanical properties of alkali-activated blast furnace slag remains unclear. In this study, the flexural and compressive strengths of alkali-activated blast furnace slag powder with MgO and CaO range from 0% to 30% by the mass ratio of alkali-activated blast furnace slag powder are investigated. Moreover, the dry shrinkage rate of alkali-activated blast furnace slag powder is measured. One percent refractory fibers by volume of binder materials are added in the alkali-activated blast furnace slag. Some refractory fibers are treated with water flushing, meanwhile, some refractory fibers are directly used without any treatment. Finally, the scanning electron microscope, the thermogravimetric analysis curves and the XRD diffraction spectrums are obtained to reflect the inner mechanism of the alkali-activated blast furnace slag powder's mechanical properties. The water-binder ratios of the alkali-activated blast furnace slag powder are 0.35 and 0.42. The curing ages are 3 d, 7 d and 28 d. The measuring temperature for the specimens ranges from 20 °C to 800 °C. Results show that the flexural and compressive strengths increase with the increased curing age, the decreased water-binder ratio and the addition of refractory fibers. The water-treated refractory fibers can improve the mechanical strengths. The mechanical strengths increase in the form of a quadratic function with the mass ratio of MgO and CaO, when the curing age is 3 d, the increasing effect is the most obvious. A higher water-binder ratio leads to an increasing the drying shrinkage rate. The activated blast furnace slag powder with CaO shows a higher drying shrinkage rate. The mechanical strengths decrease with the increasing testing temperature.

Proportion and Performance Optimization of Lightweight Foamed Phosphogypsum Material Based on an Orthogonal Experiment

A lightweight foam phosphogypsum material (LFPM) was prepared by multi-factor orthogonal and optimization experiments. The effects of foam, quicklime, silica fume and cement on the mechanical and physical properties of this LFPM were studied. The orthogonal experimental results showed that the silica fume content exhibited the most significant effect on the strength of this material, and the cement content exhibited the most obvious influence on the softening coefficient. The comprehensive index analysis indicated that the LFPM with 8% foam, 3.5% quicklime, 3% silica fume and 15% cement was selected as the optimal proportion. The 28 d compressive strength and flexural strength were 3.15 and 0.97 MPa, respectively. The dry density was 809.1 kg/m3, and the 28 d softening coefficient was 0.628. The optimization experimental results showed that the strength and dry density of the sample increased first and then decreased with an increase in the foam stabilizer content. The strength and dry density increased, and water absorption decreased with increasing waterproof agent content.