Utilization of Modified Red Mud Waste from the Bayer Process as Subgrade and Its Performance Assessment in a Large-Sale Application

Microstructure and Key Properties of Phosphogypsum-Red Mud-Slag Composite Cementitious Materials

Due to the low content of silicon and aluminum in red mud and the low reaction activity of red mud, when it was used to prepare composite cementitious materials, it was necessary to assist other aluminosilicates and improve their activity by certain methods. In this study, it was proposed to add slag to increase the percentage of silicon and aluminum in the system, and to improve the reactivity of the system through the activation effect of sulfate in phosphogypsum. The effects of slag and phosphogypsum contents on the mechanical properties and microstructures of composite cementitious materials were studied. X-ray diffraction analysis (XRD), thermogravimetric analysis (TG-DTG), and scanning electron microscopy (SEM) were used to analyze the effects of slag and phosphogypsum contents on the hydration products, microstructure, and strength formation mechanism of composite cementitious materials. The results show that with the increase of slag, the strength of the composite cementitious material increases gradually. When the slag content is 50%, the 28-day compressive strength reaches a maximum of about 14 MPa. Compared with the composite material without phosphogypsum, the composite cementitious material with 10-20% phosphogypsum showed higher strength properties, in which the 28-day compressive strength exceeds 24 MPa. The main reason for this is that the sulfate in phosphogypsum can cause the composite cementitious material to generate a large amount of ettringite and accelerate the dissolution of red mud and slag, increasing the release of aluminates, silicates, and Ca²⁺ to form more C-(A)-S-H and ettringite. In addition, a large amount of C-(A)-S-H makes ettringite and unreacted particles combine into a uniform and compact structure, thus improving the strength. When the content of phosphogypsum exceeds 40%, the 28-day compressive strength of the composite cementitious material drops below 12 MPa due to the presence of fewer hydration products and the expansion of ettringite.

Mechanical and Self-Healing Performance of Yellow River Alluvial Silt Treated with Composite Flexible Curing Agent

The silt in the Yellow River alluvial plain has low clay content, low cohesion and poor structure. Its stability has always been a difficult problem in the engineering field. In order to improve the engineering properties of the silt in the alluvial plain of the Yellow River, a new type of silt composite flexible curing agent was prepared by using sintered red mud and matrix asphalt as the main materials to comprehensively stabilize the silt. The aim of this study was to investigate the effects of sintered red mud-asphalt composite flexible curing agent on aged mechanical properties of treated silt, in which the replacement levels of the flexible curing agent below 10% by weight are compared. Apart from the compressive strength, the drying shrinkage, low temperature freeze-thaw and high temperature self-healing ability are measured. The test results show that the flexible curing agent has a positive effect on improving the mechanical properties of stabilized silt. The flexible curing agent series exhibit higher compressive strength, better water stability, resistance to freeze-thaw and high temperature self-healing ability, and lower drying shrinkage compared to silt and cement stabilized silt. The preferred dosage 4%~6% of the flexible curing agent is obtained by mechanical property analysis. The SEM images show that the incorporation of the flexible curing agent helps the silt form dense cementation and non-connected microporous structure, that is beneficial to the improvement of water stability and frost resistance. The asphalt component in the flexible curing agent can reorganize and diffuse in the soil, fill the internal pores and micro cracks, and realize the repair of soil damage and structural reinforcement.