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Solovyeva VA, Almuhammadi KH, Badeghaish WO. Current Downhole Corrosion Control Solutions and Trends in the Oil and Gas Industry: A Review. MATERIALS (BASEL, SWITZERLAND) 2023; 16:1795. [PMID: 36902911 PMCID: PMC10004626 DOI: 10.3390/ma16051795] [Citation(s) in RCA: 2] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 10/13/2022] [Revised: 11/11/2022] [Accepted: 02/16/2023] [Indexed: 06/18/2023]
Abstract
In the oil and gas industry, the presence of aggressive fluids and gases can cause serious corrosion problems. Multiple solutions have been introduced to the industry to minimize corrosion occurrence probability in recent years. They include cathodic protection, utilization of advanced metallic grades, injection of corrosion inhibitors, replacement of the metal parts with composite solutions, and deposition of protective coatings. This paper will review the advances and developments in the design of corrosion protection solutions. The publication highlights crucial challenges in the oil and gas industry to be solved upon the development of corrosion protection methods. According to the stated challenges, existing protective systems are summarized with emphasis on the features that are essential for oil and gas production. Qualification of corrosion protection performance based on international industrial standards will be depicted in detail for each type of corrosion protection system. Forthcoming challenges for the engineering of next-generation materials for corrosion mitigation are discussed to highlight the trends and forecasts of emerging technology development. We will also discuss the advances in nanomaterial and smart material development, enhanced ecological regulations, and applications of complex multifunctional solutions for corrosion mitigation which have become of great importance in recent decades.
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Benzalkonium chloride/titanium dioxide as an effective corrosion inhibitor for carbon steel in a sulfuric acid solution. JOURNAL OF SAUDI CHEMICAL SOCIETY 2022. [DOI: 10.1016/j.jscs.2022.101481] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 11/16/2022]
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Wang C, Liu S, Li M, Wang Z, Luo H, Fan W, Liu Z, Liu F, Wang H. Novel Environmentally Friendly Waterborne Epoxy Coating with Long-Term Antiscaling and Anticorrosion Properties. LANGMUIR : THE ACS JOURNAL OF SURFACES AND COLLOIDS 2021; 37:9439-9450. [PMID: 34314588 DOI: 10.1021/acs.langmuir.1c01124] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/13/2023]
Abstract
Metal pipes in industrial production are exposed to various corrosive ions. The combined action of these ions with oxygen in water causes corrosion and contamination of the metal pipes and equipment. In addition, metallic ions in water react with anions to form scale on the surface of the metal, which significantly reduces the service life of the metal and equipment, resulting in safety hazards. Waterborne coatings have attracted tremendous attention due to the less negative impact on the environment, but their practical applications are severely restricted by poor barrier properties and poor mechanical durability. Herein, the barrier properties of water-based coatings are successfully improved by adding functional slow-release nanofillers, and the fillers also endow the coating with excellent antiscaling properties. A functional slow-release nanofiller (lecithin/SiO2/HEDP) was prepared using HEDP (etidronic acid) as the scale inhibitor active material and SiO2 as the carrier, combined with a phospholipid membrane with slow-release permeability. With the addition of slow-release fillers, compared with the EP coating, the impedance modulus of composite coatings increases about 1 order of magnitude, the scale inhibition rate is as high as 80.7%, and the antiscaling life is double that of the coating without the phospholipid-coated filler. Thus, this study is expected to provide a new perspective for the preparation of new slow-release fillers and high-efficiency scale inhibitor coatings.
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Affiliation(s)
- Chijia Wang
- Chemistry and Chemical Engineering College, Northeast Petroleum University, Daqing 163000, P. R. China
- School of Chemical Engineering and Technology and State Key Laboratory for Chemical Engineering, Tianjin University, Tianjin 300350, P. R. China
| | - Shupei Liu
- Chemistry and Chemical Engineering College, Northeast Petroleum University, Daqing 163000, P. R. China
| | - Meiling Li
- Chemistry and Chemical Engineering College, Northeast Petroleum University, Daqing 163000, P. R. China
| | - Zihua Wang
- Chemistry and Chemical Engineering College, Northeast Petroleum University, Daqing 163000, P. R. China
| | - Hongxin Luo
- Chemistry and Chemical Engineering College, Northeast Petroleum University, Daqing 163000, P. R. China
| | - Weihao Fan
- Chemistry and Chemical Engineering College, Northeast Petroleum University, Daqing 163000, P. R. China
| | - Zhanjian Liu
- Chemistry and Chemical Engineering College, Northeast Petroleum University, Daqing 163000, P. R. China
| | - Fatang Liu
- Chemistry and Chemical Engineering College, Northeast Petroleum University, Daqing 163000, P. R. China
| | - Huaiyuan Wang
- Chemistry and Chemical Engineering College, Northeast Petroleum University, Daqing 163000, P. R. China
- School of Chemical Engineering and Technology and State Key Laboratory for Chemical Engineering, Tianjin University, Tianjin 300350, P. R. China
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DWİVEDİ A, BHARTİ P, SHUKLA SK. An Overview of the Polymeric Materials that can be Used to Prevent Metal Corrosion: A Review. JOURNAL OF THE TURKISH CHEMICAL SOCIETY, SECTION A: CHEMISTRY 2021. [DOI: 10.18596/jotcsa.894374] [Citation(s) in RCA: 4] [Impact Index Per Article: 1.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/05/2022] Open
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New effects of TiO2 nanotube/g-C3N4 hybrids on the corrosion protection performance of epoxy coatings. J Mol Liq 2020. [DOI: 10.1016/j.molliq.2020.114214] [Citation(s) in RCA: 17] [Impact Index Per Article: 4.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/19/2022]
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Pourhashem S, Saba F, Duan J, Rashidi A, Guan F, Nezhad EG, Hou B. Polymer/Inorganic nanocomposite coatings with superior corrosion protection performance: A review. J IND ENG CHEM 2020. [DOI: 10.1016/j.jiec.2020.04.029] [Citation(s) in RCA: 80] [Impact Index Per Article: 20.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/08/2023]
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Ren J, Li M, Yuan R, Pang A, Lu Z, Ge L. Adherent self-healing chitosan/dialdehyde starch coating. Colloids Surf A Physicochem Eng Asp 2020. [DOI: 10.1016/j.colsurfa.2019.124203] [Citation(s) in RCA: 12] [Impact Index Per Article: 3.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/03/2023]
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Abd El-Gawad WM, Ahmed NM, Mohamed WS, Souaya ER. A novel approach for new cost-saving durable anticorrosive and antibacterial coatings. JOURNAL OF COATINGS TECHNOLOGY AND RESEARCH 2019; 16:1263-1281. [DOI: 10.1007/s11998-019-00202-9] [Citation(s) in RCA: 4] [Impact Index Per Article: 0.8] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 09/02/2023]
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Yu HC, Zhang YT, Wang MJ, Li CC. Dispersion of Poly(urea-formaldehyde)-Based Microcapsules for Self-Healing and Anticorrosion Applications. LANGMUIR : THE ACS JOURNAL OF SURFACES AND COLLOIDS 2019; 35:7871-7878. [PMID: 31094528 DOI: 10.1021/acs.langmuir.9b00526] [Citation(s) in RCA: 7] [Impact Index Per Article: 1.4] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/09/2023]
Abstract
An effective dispersant, oleyl phosphate (OP), for the dispersion of poly(urea-formaldehyde)-based microcapsules in a typical epoxy coating material is proposed. Based on electron microscopy observations and rheological and mechanical characterizations, it is observed that the addition of merely 0.5 wt % of OP is sufficient to obtain good dispersion of the microcapsules in the epoxy. In the self-healing and anticorrosion experiments, a microcapsule content of at least 15 wt % is required to efficiently restore the epoxy matrix and provide corrosion protection to underlying low-carbon steel when the particles are not dispersed; however, the amount of microcapsules required to obtain good self-healing and anticorrosion efficiencies can be greatly reduced to only 5 wt % when the microcapsules are dispersed by OP.
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Affiliation(s)
- Hui-Chun Yu
- Institute of Materials Science and Engineering, and Department of Materials & Mineral Resources Engineering , National Taipei University of Technology , Box 2761, No. 1, Sec. 3, Zhongxiao E. Rd. , Taipei 10608 , Taiwan
| | - Yu-Ting Zhang
- Institute of Materials Science and Engineering, and Department of Materials & Mineral Resources Engineering , National Taipei University of Technology , Box 2761, No. 1, Sec. 3, Zhongxiao E. Rd. , Taipei 10608 , Taiwan
| | - Ming-Jia Wang
- Chemical Systems Research Division , National Chung-Shan Institute of Science and Technology , No. 210, Shigu Rd. , Longtan Dist., Taoyuan City 32546 , Taiwan
| | - Chia-Chen Li
- Institute of Materials Science and Engineering, and Department of Materials & Mineral Resources Engineering , National Taipei University of Technology , Box 2761, No. 1, Sec. 3, Zhongxiao E. Rd. , Taipei 10608 , Taiwan
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Amine cured double Schiff base epoxy as efficient anticorrosive coating materials for protection of mild steel in 3.5% NaCl medium. J Mol Liq 2019. [DOI: 10.1016/j.molliq.2019.01.066] [Citation(s) in RCA: 49] [Impact Index Per Article: 9.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/20/2022]
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Sojoudi H, Nemani SK, Mullin KM, Wilson MG, Aladwani H, Lababidi H, Gleason KK. Micro-/Nanoscale Approach for Studying Scale Formation and Developing Scale-Resistant Surfaces. ACS APPLIED MATERIALS & INTERFACES 2019; 11:7330-7337. [PMID: 30689336 DOI: 10.1021/acsami.8b18523] [Citation(s) in RCA: 10] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 05/23/2023]
Abstract
Blockage of pipelines due to accretion of salt particles is detrimental in desalination and water-harvesting industries as they compromise productivity, while increasing maintenance costs. We present a micro-/nanoscale approach to study fundamentals of scale formation, deposition, and adhesion to engineered surfaces with a wide range of surface energies fabricated using the initiated chemical vapor deposition method. Silicon wafers and steel substrates are coated with poly(1 H,1 H,2 H,2 H-perfluorodecylacrylate) or pPFDA, poly(tetravinyl-tetramethylcyclotetrasilohexane) or pV4D4, poly(divinylbenzene) or pDVB, poly(1,3,5,7-tetravinyl-1,3,5,7-tetramethylcyclotetrasilohexane) or pV3D3, and cross-linked copolymers of poly(2-hydroxyethylmethacrylate) and poly(ethylene glycol) diacrylate or p(PHEMA- co-EGDA). Particles of salt (CaSO4·2H2O) are formed and shaped with a focused ion beam and adhered to a tipless cantilever beam using a micromanipulator setup to study their adhesion strength with a molecular force probe (MFP). Adhesion forces were measured on the substrates in wet and dry conditions to evaluate the effects of interfacial fluid layers and capillary bridges on net adhesion strength. The adhesion between salt particles and the pPFDA coatings decreased by 5.1 ± 1.15 nN in wet states, indicating the influence of capillary bridging between the particle and the liquid layer. In addition, scale nucleation and growth on various surfaces is examined using a quartz crystal microbalance (QCM), where supersaturated solution of CaSO4·2H2O is passed over bare and polymer-coated quartz substrates while mass gain is measured in real time. The salt accretion decreased by 2 folds on pPFDA-coated substrates when compared to that on p(HEMA- co-EGDA) coatings. Both MFP and QCM studies are essential in studying the impact of surface energy and roughness on the extent of scale formation and adhesion strength. This study can pave way for the design of scale-resistant surfaces with potential applications in water treatment, energy harvesting, and purification industries.
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Affiliation(s)
- Hossein Sojoudi
- Department of Mechanical, Industrial, and Manufacturing Engineering , University of Toledo , 2801 W. Bancroft Street , Toledo , Ohio 43606 , United States
| | - Srinivasa Kartik Nemani
- Department of Mechanical, Industrial, and Manufacturing Engineering , University of Toledo , 2801 W. Bancroft Street , Toledo , Ohio 43606 , United States
| | - Kaitlyn M Mullin
- Department of Chemical Engineering , Massachusetts Institute of Technology , 77 Massachusetts Avenue , Cambridge , Massachusetts 02139 , United States
| | - Matthew G Wilson
- Department of Chemical Engineering , Massachusetts Institute of Technology , 77 Massachusetts Avenue , Cambridge , Massachusetts 02139 , United States
| | - Hamad Aladwani
- Department of Chemical Engineering, College of Engineering & Petroleum , Kuwait University , P.O. Box 5969, 13060 Safat , Kuwait
| | - Haitham Lababidi
- Department of Chemical Engineering, College of Engineering & Petroleum , Kuwait University , P.O. Box 5969, 13060 Safat , Kuwait
| | - Karen K Gleason
- Department of Chemical Engineering , Massachusetts Institute of Technology , 77 Massachusetts Avenue , Cambridge , Massachusetts 02139 , United States
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Wang M, Gao Q, Duan H, Ge M. Scalable synthesis of high-purity TiO2 whiskers via ion exchange method enables versatile applications. RSC Adv 2019; 9:23735-23743. [PMID: 35530603 PMCID: PMC9069495 DOI: 10.1039/c9ra03870a] [Citation(s) in RCA: 13] [Impact Index Per Article: 2.6] [Reference Citation Analysis] [Abstract] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 05/22/2019] [Accepted: 07/14/2019] [Indexed: 11/21/2022] Open
Abstract
In this work, high-purity titanium dioxide (TiO2) whiskers with different crystal forms were synthesized via ion exchange and controlled calcination methods. TiO2 whiskers are of 5–10 μm in length with a length-to-diameter ratio of 10–20. A systematic investigation was established to explore the hydration process of K+/H+ exchange, anatase-rutile transformation in the calcination process and the applications of TiO2 whiskers. Compared with the other strategies previously used for the synthesis of TiO2 whiskers, it was found that large-scale production was obtained under mild reaction conditions, which represented a facile and mild route for industrial production and expanded the versatile applications of TiO2 whiskers. Moreover, with the addition of nano TiO2 colloid as a special accelerant, the calcination process yielding uniform morphology and controllable crystal form was explored. Confirmatory experiments indicated that anatase and rutile TiO2 whiskers respectively show excellent photocatalytic activities and unique carrier performance for fabricating functional whiskers. In this work, high-purity titanium dioxide (TiO2) whiskers with different crystal forms were synthesized via ion exchange and controlled calcination methods.![]()
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Affiliation(s)
- Mingxu Wang
- School of Chemistry and Chemical Engineering
- Yangzhou University
- Yangzhou 225002
- PR China
- Key Laboratory of Eco-Textiles
| | - Qiang Gao
- School of Chemistry and Chemical Engineering
- Yangzhou University
- Yangzhou 225002
- PR China
- Key Laboratory of Eco-Textiles
| | - Hao Duan
- School of Chemistry and Chemical Engineering
- Yangzhou University
- Yangzhou 225002
- PR China
| | - Mingqiao Ge
- Key Laboratory of Eco-Textiles
- Ministry of Education
- Jiangnan University
- Wuxi 214122
- China
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