Surface Segregation of Amphiphilic PDMS-Based Films Containing Terpolymers with Siloxane, Fluorinated and Ethoxylated Side Chains

Preparation of Rechargeable Antibacterial Polypropylene/N-Halamine Materials Based on Melt Blending and Surface Segregation

Polypropylene (PP) has been widely used in health care and food packaging fields, however, it lacks antibacterial properties. Herein, we prepared the polymeric antibacterial agents (MPP-NDAM) by an in situ amidation reaction between 2,4-diamino-6-dialkylamino-1,3,5-triazine (NDAM) and maleic anhydride grafted polypropylene (MPP) using the melt grafting method. The effects of reaction time and monomer content on the grafting degree of N-halamine were investigated, and a grafting degree of 4.86 wt % was achieved under the optimal reaction conditions. PP/MPP-NDAM composites were further obtained by a melt blending process between PP and MPP-NDAM. With the adoption of surface segregation technology, the content of N-halamine structure on the surface of PP/MPP-NDAM composites was significantly increased. The antibacterial tests showed that the PP/MPP-NDAM composite could achieve 99.9% bactericidal activity against 1.0 × 107 CFU/mL of Escherichia coli (E. coli) and Staphylococcus aureus (S. aureus) within 10 and 5 min of contact, respectively. The antibacterial effect became more pronounced with the prolongation of chlorinated time, and it could achieve 99.9% bactericidal activity against E. coli within merely 1 min of contact.

Polyethylene Glycol-b-poly(trialkylsilyl methacrylate-co-methyl methacrylate) Hydrolyzable Block Copolymers for Eco-Friendly Self-Polishing Marine Coatings

Hydrolyzable block copolymers consisting of a polyethylene glycol (PEG) first block and a random poly(trialkylsilyl methacrylate (TRSiMA, R = butyl, isopropyl)-co-methyl methacrylate (MMA)) second block were synthesized by RAFT polymerization. Two PEGs with different molar masses (M_n = 750 g/mol (PEG1) and 2200 g/mol (PEG2)) were used as macro-chain transfer agents and the polymerization conditions were set in order to obtain copolymers with a comparable mole content of trialkylsilyl methacrylate (~30 mole%) and two different PEG mole percentages of 10 and 30 mole%. The hydrolysis rates of PEG-b-(TRSiMA-co-MMA) in a THF/basic (pH = 10) water solution were shown to drastically depend on the nature of the trialkylsilyl groups and the mole content of the PEG block. Films of selected copolymers were also found to undergo hydrolysis in artificial seawater (ASW), with tunable erosion kinetics that were modulated by varying the copolymer design. Measurements of the advancing and receding contact angles of water as a function of the immersion time in the ASW confirmed the ability of the copolymer film surfaces to respond to the water environment as a result of two different mechanisms: (i) the hydrolysis of the silylester groups that prevailed in TBSiMA-based copolymers; and (ii) a major surface exposure of hydrophilic PEG chains that was predominant for TPSiMA-based copolymers. AFM analysis revealed that the surface nano-roughness increased upon immersion in ASW. The erosion of copolymer film surfaces resulted in a self-polishing, antifouling behavior against the diatom Navicula salinicola. The amount of settled diatoms depended on the hydrolysis rate of the copolymers.

Amphiphilic Polyphosphonate Copolymers as New Additives for PDMS-Based Antifouling Coatings

Poly(ethyl ethylene phosphonate)-based methacrylic copolymers containing polysiloxane methacrylate (SiMA) co-units are proposed as surface-active additives as alternative solutions to the more investigated polyzwitterionic and polyethylene glycol counterparts for the fabrication of novel PDMS-based coatings for marine antifouling applications. In particular, the same hydrophobic SiMA macromonomer was copolymerized with a methacrylate carrying a poly(ethyl ethylene phosphonate) (PEtEPMA), a phosphorylcholine (MPC), and a poly(ethylene glycol) (PEGMA) side chain to obtain non-water soluble copolymers with similar mole content of the different hydrophilic units. The hydrolysis of poly(ethyl ethylene phosphonate)-based polymers was also studied in conditions similar to those of the marine environment to investigate their potential as erodible films. Copolymers of the three classes were blended into a condensation cure PDMS matrix in two different loadings (10 and 20 wt%) to prepare the top-coat of three-layer films to be subjected to wettability analysis and bioassays with marine model organisms. Water contact angle measurements showed that all of the films underwent surface reconstruction upon prolonged immersion in water, becoming much more hydrophilic. Interestingly, the extent of surface modification appeared to be affected by the type of hydrophilic units, showing a tendency to increase according to the order PEGMA < MPC < PEtEPMA. Biological tests showed that Ficopomatus enigmaticus release was maximized on the most hydrophilic film containing 10 wt% of the PEtEP-based copolymer. Moreover, coatings with a 10 wt% loading of the copolymer performed better than those containing 20 wt% for the removal of both Ficopomatus and Navicula, independent from the copolymer nature.

New amphiphilic copolymers for PDMS-based nanocomposite films with long-term marine antifouling performance

Amphiphilic methacrylate copolymers (Si-co-EF) containing polysiloxane (Si) and mixed poly(oxyethylene)-perfluorohexyl (EF) side chains were synthesized with different compositions and used together with polysiloxane-functionalized nanoparticles as additives of condensation cured nanocomposite poly(siloxane) films. The mechanical properties of the nanocomposite films were consistent with the elastomeric behavior of the poly(siloxane) matrix without significant detriment from either the copolymer or the nanoparticles. Films were found to be markedly hydrophobic and liphophobic, with both properties being maximized at an intermediate content of EF units. The high enrichment in fluorine at the film surface was proven by angle-resolved X-ray photoelectron spectroscopy (AR-XPS). Long-term marine antifouling performance was evaluated in field immersion trials of test panels for up to 10 months of immersion. Both nanoparticles and amphiphilic copolymer were found to be highly effective in reducing the colonization of foulants, especially hard macrofoulants, when compared with control panels. Lowest percentage of surface coverage was 20% after 10 months of immersion (films with 4 wt% copolymer and 0.5 wt% nanoparticles), which was further decreased to less than 10% after exposure to a water jet for 10 s. The enhanced antifouling properties of coatings containing both nanoparticles and copolymer were confirmed by laboratory assays against the polychaete Ficopomatus enigmaticus and the diatom Navicula salinicola.

Migration Effects of Fluorochemical Melt Additives for Alcohol Repellency in Polypropylene Nonwoven Materials

The use of bulk polymer melt additives provides a facile, industrially relevant approach to tailor properties of polymer surfaces for many different applications. These melt additives, when blended with polymers prior to melt spinning, migrate to the fiber surface and influence surface functionality. While the use of bulk polymer melt additives to impart hydrophilicity or oleophobicity is well studied, the impact of the fiber formation process on additive migration and resultant repellency of nonwoven media products remains largely unexplored. In this study, we produce fluorochemical melt additive containing meltblown nonwovens, and establish methods for characterization of fiber mat surface composition and repellency. Repellency of low surface tension fluids is a significant challenge and is of particular importance in the creation of medical garments such as surgical gowns and masks which must perform as liquid barriers even when exposed to alcohol based solutions. Similarly, melt additives are also used in the production of electret air filtration devices. Electret filters are imbued with charges to enhance particle capture performance, but this charge can be negated through wetting by low surface tension fluids. To address this challenge, the changing composition of fiber surfaces due to the migration of additives is monitored via X-ray Photoelectron Spectroscopy, then related to repellency of alcohol solutions by contact angle analysis. We demonstrate that for the samples tested a fluorine to carbon (F/C) ratio of 0.35 is sufficient to prevent wicking of isopropanol droplets, and higher surface tension fluids could be repelled by fiber mats with lower fluorine content. Through the use of cross-sectional ToF-SIMS analysis, we find that migration of additives is key to the performance of samples with low additive loadings, and that these phenomena are heavily influenced by many nonwoven manufacturing parameters including fiber size, die-to-collector distance, and polymer resin melt flow rates.

The Effect of Poly(ethylene glycol) (PEG) Length on the Wettability and Surface Chemistry of PEG-Fluoroalkyl-Modified Polystyrene Diblock Copolymers and Their Two-Layer Films with Elastomer Matrix

Diblock copolymers composed of a polystyrene first block and a PEG-fluoroalkyl chain-modified polystyrene second block were synthesized by controlled atom transfer radical polymerization (ATRP), starting from the same polystyrene macroinitiator. The wettability of the polymer film surfaces was investigated by measurements of static and dynamic contact angles. An increase in advancing water contact angle was evident for all the films after immersion in water for short times (10 and 1000 s), consistent with an unusual contraphilic switch of the PEG-fluoroalkyl side chains. Such a contraphilic response also accounted for the retained wettability of the polymer films upon prolonged contact with water, without an anticipated increase in the hydrophilic character. The copolymers were then used as surface-active modifiers of elastomer poly(styrene-b-(ethylene-co-butylene)-b-styrene) (SEBS)-based two-layer films. The elastomeric behavior of the films was varied by using SEBS matrices with different amounts of polystyrene. Whereas the mechanical properties strictly resembled those of the nature of the SEBS matrix, the surface properties were imposed by the additive. The contraphilic switch of the PEG-fluoroalkyl side chains resulted in an exceptionally high enrichment in fluorine of the film surface after immersion in water for seven days.