Preparation and Characterization of Urea Formaldehyde @ Epoxy Resin Microcapsule on Waterborne Wood Coatings

Effects of Shellac Self-Repairing and Carbonyl Iron Powder Microcapsules on the Properties of Dulux Waterborne Coatings on Wood

Magnetic carbonyl iron powder (CIP) microcapsules were created by in situ polymerization using melamine resin as the wall material and CIP as the core material. They were mixed with shellac self-repairing microcapsules to prepare dual-functional wood coatings, and the effect of different amounts of CIP microcapsules in the Dulux Waterborne primer on the performance of the primer was investigated. The findings demonstrated that the core-wall ratio had a significant impact on the characteristics of CIP microcapsules. The microcapsule coating rate reached 57.7% when the core-wall ratio was 0.65:1. The maximum reflection loss of CIP microcapsules with the core-wall ratio of 0.70:1 is -10.53 dB. When the addition amount of shellac self-repairing microcapsules is 4.2%, and the additional amount of CIP microcapsules with a core wall ratio of 0.65:1 and 0.70:1 is 3.0%, the coating color difference is the smallest. The number of microcapsules causes a noticeable drop in the coating's gloss, and the amount of microcapsules causes a small negative change in the coating's adherence. With an increase in the number of microcapsules, the coating's hardness, impact resistance, and tensile resistance first rose and subsequently fell. When the content of CIP microcapsules with core-wall ratio of 0.65:1 and 0.70:1 was 9.0%, the hardness, elongation at break and repair rate of the coating reached the best performance. According to a comprehensive analysis, when the content of CIP microcapsules with core-wall ratio of 0.70:1 is 9.0%, the coating has good performance. At this time, the coating has a color difference of 1.83, a glossiness of 19.3, an adhesion of 2 H, a hardness of 3 H, an impact resistance of 17 kg·cm, and a repair rate of 33.3%. This provides a technical basis for the application of multifunctional coatings on wooden substrates.

Preparation of Antibacterial Nanosilver Solution Microcapsules and Their Impact on the Performance of Andoung Wood Surface Coating

In this paper, nanosilver solution was used as an antibacterial agent to prepare antibacterial microcapsules. The mass ratio of the core material to the wall material (Wcore: Wwall), the emulsifier’s hydrophilic–lipophilic balance (HLB) value, the mass ratio of ethanol to the emulsifier in solvent (Wcore: Wemulsion), and the rotational speed (r/min) were used to develop the four-factor, three-level orthogonal experiment, which was meant to investigate the most significant factors and the optimum process preparation parameters impacting the coating rate and yield of microcapsules. It was used to make an antibacterial coating that was applied to the surface paint film of a glass substrate and andoung wood, and it was mixed to the water-based primer with a content of 4%. Analyses of the mechanical, optical, and bactericidal characteristics were conducted. The micromorphology of the nanosilver solution microcapsules is influenced by the emulsifier’s HLB value. The color difference of the antibacterial coating film decreased with increasing emulsifier HLB value; however, the coating film’s gloss remained largely suitable. Additionally, the coating film’s transparency and tensile strength both decreased. It had minimal impact on the paint film’s surface hardness, but the adhesion and tensile strength showed a noticeable downward trend. The surface of the paint film was rough. Escherichia coli and Staphylococcus aureus were resistant to the antibacterial characteristics of the water-based primer film when it was combined with antibacterial nanosilver solution microcapsules by 80.7% and 74.55%, respectively. The coating film’s antibacterial properties were applied to the surface of the andoung wood, which were 75.7% and 71.0%, respectively, and somewhat decreased. In order to successfully inhibit bacteria, the nanosilver solution microcapsules were added to waterborne coatings. This ensures both the outstanding performance of the coating film and the effectiveness of the antibacterial effect. It expands the application prospects of antibacterial microcapsules in coatings.

Effects of Adding Methods of Fluorane Microcapsules and Shellac Resin Microcapsules on the Preparation and Properties of Bifunctional Waterborne Coatings for Basswood

In this paper, urea-formaldehyde resin microcapsules with shellac resin as core material were prepared by in-situ polymerization. Morphologies of shellac resin microcapsules were characterized by optical microscope (OM) and scanning electron microscope (SEM). Both microcapsules were spherical in shape. The encapsulation property of shellac resin was proved by Fourier transform infrared (FTIR). Shellac resin microcapsules and fluorane microcapsules were added to waterborne primer or topcoat at the same time to prepare waterborne coatings with thermochromic and self-healing dual functions. The effects of microcapsules on optical properties, mechanical properties, self-healing properties, anti-aging performance, and thermoreversible discolouration mechanism of coating films were studied. These results showed that the topcoat with 10.0% fluorane microcapsules and 5.0% shellac resin microcapsules had a better comprehensive performance. At this time, the colour of coating transformed yellow into colourless at 32 °C, and it had a good colour recovery. Shellac resin microcapsules endowed the coating with self-healing performance, and the self-healing rate was 35.9%. The research results provide a reference for the progression of multifunctional wood coatings.

Influence of HLB Value of Emulsifier on the Properties of Microcapsules and Self-Healing Properties of Waterborne Coatings

In this paper, self-healing microcapsules were prepared by using melamine-formaldehyde (MF) resin as the wall material and shellac as the core material repairing agent. In order to explore the effect of the four factors (i.e., the HLB value of emulsifier, the type of solvent, the mass ratio of shellac to rosin, and the rate of rotating) on the comprehensive performance of microcapsules, and orthogonal experiments with four factors and three levels were carried out. The results showed that the hydrophilic lipophilic balance (HLB) value of the emulsifier was the most important influencing factor. In order to further explore the relationship between the HLB value of the emulsifier and the morphology of the microcapsules and the coating rate as well as to further optimize the performance of the microcapsules, taking the HLB value of the emulsifier as the single factor variable, single-factor tests were carried out. The results showed that when the HLB value was 12.56, the microcapsules of melamine-formaldehyde resin-coated shellac-rosin mixture had a uniform distribution and high coating rate. In order to explore the self-healing properties of waterborne coatings with microcapsules, the microcapsules prepared by single-factor experiments were mixed into the waterborne coatings at mass ratios of 0%, 3.0%, 6.0%, 9.0%, 12.0%, and 15.0%. It showed that the elongation at break of the waterborne coating with the addition of 3.0% microcapsule at mass fraction was improved, and it had a higher repair rate. This study provides a new research idea for the optimization and characterization of the self-healing properties of waterborne coatings.

Effect of Microcapsules with Waterborne Coating as Core Material on Properties of Coating for Tilia Europaea and Comparison with Other Microcapsules

Urea formaldehyde was used as wall material and waterborne coatings as a core material to prepare microcapsules. So as to explore the influence of mass ratio of core to shell, reaction temperature and standing time on the performance of microcapsules, the orthogonal test of three factors and two levels was put into effect. The orthogonal experimental results showed the mass ratio of core to shell was the most important factor. With the increase of the mass ratio of core to shell, the output and clad ratio of microcapsules increased first and then decreased. The microcapsule with the mass ratio of core to shell of 0.67:1 had better appearance, output, and encapsulation performance. The optical properties of waterborne wood coating with the microcapsules of waterborne coating as core materials did not decrease significantly, while the hardness, impact resistance, and toughness were improved. At the same time, the microcapsules have a certain self-repairing effect on coating micro-cracks. Compared with the properties of waterborne coatings with other microcapsules, the coating with waterborne coating as core material has better comprehensive performance. The results provide a new research idea for the performance enhancement and self-healing of wood waterborne coating.

Effect of Microcapsule Concentration with Different Core-Shell Ratios on Waterborne Topcoat Film Properties for Tilia europaea

The effects of the core-shell ratio and concentration of urea formaldehyde (UF) resin-coated waterborne acrylic resin microcapsules on the optical properties, mechanical properties and liquid resistance of waterborne topcoat coatings on the surface of Tilia europaea were investigated. With the increase of microcapsule concentration, the color difference and hardness of the paint film gradually increased, the gloss and adhesion of the paint film gradually decreased, and the impact resistance and elongation at break of the paint film increased first and then decreased. With the increase of the core-shell ratio, the hardness and impact resistance of the paint film increased first and then decreased, and the adhesion of the paint film decreased gradually. Red ink had a great influence on the liquid resistance of paint film. When the core-shell ratio of UF-coated waterborne acrylic resin microcapsule was 0.58:1 and the microcapsule concentration was 10.0%, the comprehensive performance of paint film on Tilia europaea was better. The prepared self-healing microcapsules applied to the waterborne coatings committed to prolonging the service life of the paint film.

Effect of Shellac Waterborne Coating Microcapsules on the Optical, Mechanical and Self-Healing Properties of Waterborne Primer on Tilia europaea L. Wood

Microcapsules of melamine formaldehyde-coated shellac and waterborne coating were prepared by in situ polymerization at 400, 600, 800 and 1000 rpm. The microcapsules prepared at four different stirring rates were added into the waterborne primer at a concentration of 5.0%, 10.0%, 15.0%, 20.0% and 25.0%. The effects of microcapsules prepared at different stirring rates and the concentration of microcapsules added into the paint film on the optical, mechanical and liquid resistance properties of the paint film were investigated. The results showed that the comprehensive performance of Tilia europaea L. waterborne primer film was the best when the concentration of microcapsules obtained at 600 rpm was 5.0%. On this basis, the aging resistance and self-healing performance of waterborne primer film on Tilia europaea L. with the best comprehensive performance were explored to lay the foundation for optimizing the preparation process of self-healing coating.

Preparation and Optimization of Waterborne Acrylic Core Microcapsules for Waterborne Wood Coatings and Comparison with Epoxy Resin Core

Microcapsules were prepared by in situ polymerization with urea formaldehyde resin as the wall material and Dulux waterborne acrylic acid as the core material. The effects of the core–wall ratio, water bath temperature and depositing time on the morphology, particle size, yield and encapsulation ratio of microcapsules were investigated by orthogonal experiment of three factors and two levels. The results showed that the core–wall ratio had the greatest influence on the performance of microcapsules. When the core–wall ratio was 0.58:1, the water bath temperature was 70 °C, and the depositing time was 5 d, the microcapsule performance was the best. With the increase in depositing time, the yield of microcapsule particles increased gradually, and the microcapsules appeared to show an adhesive phenomenon. However, the long-term depositing time did not lead to complete deposition and agglomeration of microcapsules. When 10.0% concentration of the waterborne acrylic microcapsules with 0.58:1 of core–wall ratio was added to the coatings, the mechanical and optical properties of the coatings did not decrease significantly, but the elongation at break increased significantly. Therefore, this study offers a new prospect for using waterborne acrylic microcapsules to improve the toughness of waterborne paint film which can be cured at room temperature on a wood surface.

Effect of Microcapsules with Different Core–Wall Ratios on Properties of Waterborne Primer Coating for European Linden

Waterborne acrylic-resin-filled urea–formaldehyde-based microcapsules with core–wall ratios of 0.42:1, 0.50:1, 0.58:1, 0.67:1, 0.75:1, 0.83:1 and 0.92:1 were prepared via in situ polymerization. Microcapsules were added into the primer to investigate the optical and mechanical properties of the coating on European linden. The results indicated that under the condition of the same core–wall ratio, chroma differences increased gradually with increasing concentration. The coating gloss decreased with increasing concentration. The hardness of 10.0–15.0% microcapsules increased more obviously, with the highest elongations at the break of the coating. At the 0.58:1 core–wall ratio and the 10.0% concentration, the coating adhesion was level 1 and the impact resistance was 10.0 kg cm. Microcapsule concentration did not affect the coating’s liquid resistance. The coating with 10.0% microcapsules added at a 0.58:1 core–wall ratio had a better self-healing property, a good stability and aging resistance. This paper lays a technical basis for the manufacturing and utilization of self-healing waterborne wood coatings.

Preparation of Microcapsules of Urea Formaldehyde Resin Coated Waterborne Coatings and Their Effect on Properties of Wood Crackle Coating

Urea formaldehyde coated waterborne acrylic resin microcapsules with core-wall ratios of 0.30, 0.45, 0.60, 0.67, and 0.75, and mass fractions of 1.0%, 4.0%, 7.0%, 10.0%, 13.0%, and 16.0% were prepared by in situ polymerization. Their micro morphology was examined by scanning electron microscope and infrared spectrum measurements. The gloss, color difference, adhesion, hardness, and impact resistance of the coating surface were investigated in detail. The influence of the core-wall ratio on the performance of the waterborne crackle coating on the wood surface and the self-healing performance were examined. The results showed that when the core-wall ratio of microcapsules was 0.67, an evenly dispersed powder state with particle size of about 3 μm microcapsules was obtained, and the highest coverage was achieved. When the mass fraction of the microcapsule was 4.0%, it had the optimum effect on surface performance. The adhesion was grade two, gloss was 10.9%, impact resistance was 15 kg·cm, chromatic aberration was 1.0, hardness was H, and it had the best effect on the healing of microcracks in the wood coating. As the coating added with microcapsules can inhibit the microcracks of the coating and plays a protective role for the substrate to achieve a self-healing effect, this study lays a technical foundation for the self-healing of surface cracks in coatings for wood.

Preparation and Characterization of Waterborne UV Lacquer Product Modified by Zinc Oxide with Flower Shape

In this paper, the waterborne UV lacquer product (WUV) was used as the main raw material, zinc oxide (ZnO) was used as the additive, and the stearic acid as the surface modifier. According to the method of spraying coating on the surface of poplar wood (Populus tomentosa), a simple and efficient preparation method was carried out to generate a super-hydrophobic surface and enhance the erosion resistance of the coating. By testing, the contact angle (CA) of water on the coating surface can reach 158.4°. The microstructure and chemical composition of the surface of coatings were studied by scanning electron microscope (SEM), Fourier transform infrared spectroscopy (FT-IR), and X-ray diffraction (XRD). The results showed that under acidic conditions, the non-polar long chain alkyl group of stearic acid vapor molecule reacted with the hydroxyl group in acetic acid, the metal ions of the ZnO were displaced to the stearic acid and generated globular zinc stearate (C₃₆H₇₀O₄Zn). The hydrophobic groups –CH₃ were grafted to the surface of zinc stearate (ZnSt2) particles and the micro/nano level of multistage flower zinc stearate coarse structure was successfully constructed on the surface of poplar wood, which endowed it with superhydrophobic properties. It is shown that the coating has good waterproof and erosion resistance.

Effect of Concentration of Thermochromic Ink on Performance of Waterborne Finish Films for the Surface of Cunninghamia Lanceolata

Using Cunninghamia lanceolata as a substrate, the thermochromic ink was added to the waterborne finish to test the optical properties and mechanical properties of the finish film. The results showed that the discoloration performance of the finish film with 15.0% and 30.0% of the thermochromic ink was better. The gloss of the finish film changes irregularly when the concentration increases. The finish film with a thermochromic ink concentration of 10.0% has the highest gloss, and with a concentration of 30.0% has the lowest gloss. When the thermochromic ink concentration exceeds 15.0%, the impact resistance of the finish film is slightly enhanced. The concentration is not related to the liquid resistance of the finish film. When the thermochromic ink concentration was 0-15.0%, the particle distribution uniform reunion was not much. The discoloration mechanism of discolored finish film can be considered to be as follows. After adding thermochromic ink, when the finish film temperature rises, it fades from red to colorless. When the temperature is lowered, the thermochromic ink changes to its original colour again, and the thermochromic effect is stable and sustainable. On the basis of the above results, when the thermochromic ink concentration is 15.0%, the general performance of the waterborne finish film on the Cunninghamia lanceolata surface is the best. This study provides new prospects in using thermochromic ink for waterborne finish film.

Fabrication of Coatings with Structural Color on a Wood Surface

A facile method for the fabrication of colloidal photonic crystal coatings with tunable structural color on a wood surface was presented. The photonic crystal coatings were formed from monodisperse latex spheres composed of poly(styrene-methyl methacrylate-acrylic acid) (P(St-MMA-AA)). The latex spheres with a hard PSt core and elastomeric P(MMA-AA) shell were prepared using the emulsion polymerization method. The sessile drop method, a rapid single-step self-assembly method through simple evaporation of emulsion, was used to form three-dimensional colloidal crystals. Coatings with brilliant colors and uniform Bragg’s diffraction covering the entire visible region were fabricated by controlling the sphere size. This simple method provided new insight into the development of wood color embellishment.