Rice Husk Ash-Based Concrete Composites: A Critical Review of Their Properties and Applications

Preparation and characterization of indoor heat blockage panel composites made of polyurethane-hybrid-foam-concrete and rice-husk-ash

The preferable properties of indoor heat blockage material for tropical environments are blocking outside heat without absorbing and storing it inside the blockage material, therefore studying the component and the composite properties are crucial. This study, therefore, aims to prepare and characterize a new hybrid foam concrete based on Rice Husk Ash (RHA) composite panels as an indoor building material called Hybrid Foam Panel (HFP). Polyurethane made of the combination of blended polyol (catalyst and surfactant) and diphenylmethane-4,4'-diisocyanate with a constant proportion was used as a matrix, while white Portland cement and RHA with various compositions were used as fillers. The formation of polyurethane foam and related chemical reactions are confirmed and RHA in HFP composition gave significant roles in composite properties. HFP made with the right constituent composition caused much lower thermal conductivity (down to 0.22 W/mK) than the control, blocked the IR radiation heat, and it has moderate compressive strength. HFP with RHA content in consolidated parameters shows a compressive strength of 7.25-12.37 MPa; densities of 1216-1351 kg/m3 and a porosity of 62%. HFP also stands for heat at least 300 °C, thereby it is a potential interior solar heat blockade, especially in the tropical region.

New Approach to Determine the Activity Concentration Index in Cements, Fly Ashes, and Slags on the Basis of Their Chemical Composition

The manufacture of Portland cement entails high energy and environmental costs, and various solutions have been implemented in recent years to mitigate this negative impact. These solutions include improvements in the manufacture of cement clinker or the use of supplementary cementitious materials (SCMs), such as fly ash (FA) or slag as a replacement for a portion of the clinker in cement. The incorporation of these SCMs in cement may increase its radiological content as they are naturally occurring radioactive materials (NORMs). The Activity Concentration Index (ACI) is a screening tool established in the European EURATOM Directive 2013/59 to determine the radiation protection suitability of a final construction material. The ACI is determined by the activity concentrations of ²²⁶Ra, ²³²Th and ⁴⁰K, usually determined by gamma spectrometry. The methodology of gamma spectrometry is accurate and appropriate, but this technique is not available in all laboratories. For this reason, and taking into account that there is a relationship between the chemical and radiological composition of these building materials, a new approach is proposed to determine the radiological content of these materials from a chemical analysis such as X-ray fluorescence (XRF). In this paper, principal component analysis (PCA) is used to establish the relationships between the chemical composition and radiological content of cements, FAs, and slags of different natures. Through PCA it was possible to group the cements based on two variables: CaO content and Fe₂O_3-Al₂O_3-TiO₂ content. A lower correlation was observed for the FAs and slags, as the sample scores were centered around the origin of the coordinates and showed greater dispersion than the cements. The clusters obtained in the HJ-Biplots allowed the determination, using multiple regression, of models relating the activity concentration of ²²⁶Ra, ²³²Th (²¹²Pb), and ⁴⁰K to the oxide percentages obtained for the three matrices studied. The models were validated using five cements, one FA and one slag with relative percentage deviations (RSD(%)) equal to or less than 30% for 89% of the activity concentrations and 100% of the ACI determined.

Demolition Waste Potential for Completely Cement-Free Binders

Due to renovation and fighting in the world, a huge accumulation of construction and demolition waste is formed. These materials are effectively used as aggregates, but there is very little information about the use of scrap concrete to create cementless binders. The purpose of the work is to be a comprehensive study of the composition and properties of concrete wastes of various fractions with the aim of their rational use as cementless binders. The scientific novelty lies in the fact that the nature of the processes of structure formation of a cementless binder based on sandy fractions of the screening of fragments of destroyed buildings and structures, as a complex polyfunctional system, has been theoretically substantiated and experimentally confirmed. Different percentages of non-hydrated clinker minerals in concrete scrap were determined. In the smallest fraction (less than 0.16 mm), more than 20% of alite and belite are present. Waste of the old cement paste is more susceptible to crushing compared to the large aggregate embedded in it, therefore, particles of the old cement paste and fine aggregate predominate in the finer fractions of the waste. Comprehensive microstructural studies have been carried out on the possibility of using concrete scrap as a completely cementless binder using scanning electron microscopy, X-ray diffraction analysis, and differential thermal analysis. It has been established that for cementless samples prepared from the smallest fractions (less than 0.315 mm), the compressive strength is 1.5-2 times higher than for samples from larger fractions. This is due to the increased content of clinker minerals in their composition. The compressive strength of the cementless binder after 28 days (7.8 MPa), as well as the early compressive strength at the age of 1 day after steaming (5.9 MPa), make it possible to effectively use these materials for enclosing building structures.

Recent Trends in Advanced Radiation Shielding Concrete for Construction of Facilities: Materials and Properties

Nuclear energy offers a wide range of applications, which include power generation, X-ray imaging, and non-destructive tests, in many economic sectors. However, such applications come with the risk of harmful radiation, thereby requiring shielding to prevent harmful effects on the surrounding environment and users. Concrete has long been used as part of structures in nuclear power plants, X-ray imaging rooms, and radioactive storage. The direction of recent research is headed toward concrete's ability in attenuating harmful energy radiated from nuclear sources through various alterations to its composition. Radiation shielding concrete (RSC) is a composite-based concrete that was developed in the last few years with heavy natural aggregates such as magnetite or barites. RSC is deemed a superior alternative to many types of traditional normal concrete in terms of shielding against the harmful radiation, and being economical and moldable. Given the merits of RSCs, this article presents a comprehensive review on the subject, considering the classifications, alternative materials, design additives, and type of heavy aggregates used. This literature review also provides critical reviews on RSC performance in terms of radiation shielding characteristics, mechanical strength, and durability. In addition, this work extensively reviews the trends of development research toward a broad understanding of the application possibilities of RSC as an advanced concrete product for producing a robust and green concrete composite for the construction of radiation shielding facilities as a better solution for protection from sources of radiation. Furthermore, this critical review provides a view of the progress made on RSCs and proposes avenues for future research on this hotspot research topic.

Forecasting Compressive Strength of RHA Based Concrete Using Multi-Expression Programming

Rice husk ash (RHA) is a significant pollutant produced by agricultural sectors that cause a malignant outcome to the environment. To encourage the re-use of RHA, this work used multi expression programming (MEP) to construct an empirical model for forecasting the compressive nature of concrete made with RHA (CRHA) as a cement substitute. Thus, the compressive strength of CRHA was developed comprising of 192 findings from the broad and trustworthy database obtained from literature review. The most significant characteristics, namely the specimen’s age, the percentage of RHA, the amount of cement, superplasticizer, aggregates, and the amount of water, were used as input for the modeling of CRHA. External validation, sensitivity analysis, statistical checks, and Shapley Additive Explanations (SHAP) analysis were used to evaluate the models’ performance. It was discovered that the most significant factors impacting the compressive strength of CRHA are the age of the concrete sample (AS), the amount of cement (C) and the amount of aggregate (A). The findings of this study have the potential to increase the re-use of RHA in the production of green concrete, hence promoting environmental protection and financial gain.

Artificial Neural Network-Forecasted Compression Strength of Alkaline-Activated Slag Concretes

The utilization of ordinary Portland cement (OPC) in conventional concretes is synonymous with high carbon emissions. To remedy this, an environmentally friendly concrete, alkaline-activated slag concrete (AASC), where OPC is completely replaced by ground granulated blast-furnace slag (GGBFS) industrial waste, is one of the currently pursued research interests. AASC is not commonly used in the construction industry due to limitations in experience and knowledge on the mix proportions and mechanical properties. To circumvent great labour in the experimental works toward the determination of the optimal properties, this study, therefore, presents the compressive strength prediction of AASC by employing the back-propagation artificial neural network (ANN) modelling technique. To construct this model, a sufficiently equipped experimental databank was built from the literature covering varied mix proportion effects on the compressive strength of AASC. For this, four model variants with different input parameter considerations were examined and the ideal ANN architecture for each model with the best input number–hidden layer neuron number–output number format was identified to improve its prediction accuracy. From such a setting, the most accurate prediction model with the highest determination coefficient, R2, of 0.9817 was determined, with an ANN architecture of 8-18-1 containing inputs such as GGBFS, a fine to total aggregate ratio, sodium silicate, sodium hydroxide, mixing water, silica modulus of activator, percentage of sodium oxide and water–binder ratio. The prediction accuracy of the optimal ANN model was then compared to existing ANN-based models, while the variable selection was compared to existing AASC models with other machine learning algorithms, due to limitations in the ANN-based model. To identify the parametric influence, the individual relative importance of each input variable was determined through a sensitivity analysis using the connection weight approach, whose results indicated that the silica modulus of the activator and sodium silicate greatly affected the AASC compressive strength. The proposed methodology demonstrates that the ANN-based model can predict the AASC compressive strength with a high accuracy and, consequently, aids in promoting the utilization of AASC in the construction industry as green concrete without performing destructive tests. This prediction model can also accelerate the use of AASC without using a cement binder in the concrete matrix, leading to produce a sustainable construction material.

A Sustainable Reuse of Agro-Industrial Wastes into Green Cement Bricks

The fabrication of bricks commonly consumes relatively high natural resources. To reduce the carbon footprint in the brick production industry, repurposing industrial wastes in the making of sustainable bricks is a recent trend in research and application. Local wastes, such as oil palm shell (OPS), palm oil fuel ash (POFA), and quarry dust (QD), are massively produced annually in the palm oil-exporting countries. Moreover, QD from mining industries is hazardous to both water and air quality. For better waste management in marching towards sustainability, these wastes should be given their second life as construction materials. Therefore, this paper investigates the possibility of incorporating agro-industrial wastes into the brick mixture by examining their properties by means of several standardized tests. For the mix design, a 100% replacement of coarse aggregate with OPS, 20% replacement of cement with POFA, 20% cement weight of limestone as admixture, and 0 to 50% replacements of fine aggregate with QD are experimentally considered. The optimum mix of these wastes is preliminarily determined by focusing on high compressive strength as an indicator. Other examinations include splitting tensile, flexural strength, water absorption, and efflorescence tests. Although the agro-industrial waste cement brick is 18% lower in the strength to weight ratio compared to that of conventional, it is observed that it has better late strength development due to its POFA pozzolanic properties. Moreover, the proposed green cement brick is further checked for compliance with several standards for feasible use in the construction industry. Financially, the cost for the brick with the new mix design is almost equivalent to that of conventional. Hence, this green cement brick is reasonable to be employed in the construction industry to promote material sustainability for better waste management.

The Effect of POFA-Gypsum Binary Mixture Replacement on the Performance of Mechanical and Microstructural Properties Enhancements of Clays

Soft clay is categorized as problematic due to its weak and dispersive properties which requires stabilization. In Malaysia, there is another challenge, the increment of palm oil waste productions to meet the global demand for food oil. These two concerns motivate engineers to develop novel strategies for exploiting palm oil waste in soil stabilization. Utilizing POFA as a soil stabilizing agent is an economical and sustainable option due to that POFA contains high pozzolanic characteristics which make it more suitable and reliable to treat soft soil. This study uses the replacement portion of the soil with stabilizing agents -POFA and Gypsum; aiming to achieve Malaysia green technology goals by the balance of the economic expansion and environmental privilege. However, the aim of this study is to determine the effect of POFA-gypsum binary mixture replacement on the performance of mechanical and microstructural properties en-hancements of clays. Kaolin S300 is the control sample whereas POFA and gypsum are the used binders. The mechanical properties and shear strength with the curing period were tested. Results showed that treated clay marked increment of optimum water contents and reduction of maximum dry densities, a clear 200% of enhancement of treated clay’s compressive and shear strength with curing period as well as the amount of stabilizing agent to less than 15% of POFA and 6% of POFA. It is also found that as gypsum contains a high amount of lime (CaO), the results illustrate that strength raises significantly even with less curing time due to its high reactivity compared to silica and alu-mina. Overall, the results show an enhancement of mechanical and shear strength properties of treated kaolin supported by microstructural SEM imaging.

Experimental Investigation on Geopolymer Concrete with Various Sustainable Mineral Ashes

The aim of this research was to find the best alternative for river sand in concrete. In both geopolymer concrete (GPC) and cement concrete (CC), the fine aggregates are replaced with various sustainable mineral ashes, and mechanical and durability tests are conducted. Specimens for tests were made of M₄₀ grade GPC and CC, with five different soil types as river sand substitute. The materials chosen to replace the river sand are manufactured sand (M-sand), sea sand, copper slag, quarry dust, and limestone sand as 25%, 50%, 75%, and 100%, respectively by weight. GPF50 and CC50 were kept as control mixes for GPC and CC, respectively. The test results of respective concretes are compared with the control mix results. From compressive strength results, M-sand as a fine aggregate had an increase in strength in every replacement level of GPC and CC. Additionally, copper slag is identified with a significant strength reduction in GPC and CC after 25% replacement. Copper slag, quarry dust, and limestone sand in GPC and CC resulted in considerable loss of strength in all replacement levels except for 25% replacement. The cost of GPC and CC is mixed with the selected fine aggregate replacement materials which arrived. Durability and cost analyses are performed for the advisable mixes and control mixes to have a comparison. Durability tests, namely, water absorption and acid tests and water permeability and thermal tests are conducted and discussed. Durability results also indicate a positive signal to mixes with M-sand. The advisable replacement of river sand with each alternative is discussed.

Palm Oil Fuel Ash-Based Eco-Friendly Concrete Composite: A Critical Review of the Long-Term Properties

Rapid global infrastructural developments and advanced material science, amongst other factors, have escalated the demand for concrete. Cement, which is an integral part of concrete, binds the various individual solid materials to form a cohesive mass. Its production to a large extent emits many tons of greenhouse gases, with nearly 10% of global carbon (IV) oxide (CO2) emanating from cement production. This, coupled with an increase in the advocacy for environmental sustainability, has led to the development of various innovative solutions and supplementary cementitious materials. These aims to substantially reduce the overall volume of cement required in concrete and to meet the consistently increasing demand for concrete, which is projected to increase as a result of rapid construction and infrastructural development trends. Palm oil fuel ash (POFA), an industrial byproduct that is a result of the incineration of palm oil wastes due to electrical generation in power plants has unique properties, as it is a very reactive materials with robust pozzolanic tendencies, and which exhibits adequate micro-filling capabilities. In this study, a review on the material sources, affecting factors, and durability characteristics of POFA are carefully appraised. Moreover, in this study, a review of correlated literature with a broad spectrum of insights into the likely utilization of POFA-based eco-friendly concrete composites as a green material for the present construction of modern buildings is presented.

Experimental Investigation and Image Processing to Predict the Properties of Concrete with the Addition of Nano Silica and Rice Husk Ash

The use of the combination of ultrafine rice husk ash (RHA) and nano silica (NS) enhances the compactness of hardened concrete, but there is still a lack of studies that address the effects of NS and RHA on the workability, mechanical properties and pore microstructure of concrete. This study mainly aims to investigate the influence of the pore size distribution in multiphysics concrete model modified by NS and RHA and to determine the workability and mechanical properties of concrete with NS and RHA. In this work, NS and RHA were used as 0, 5, 10, 15 and 20% replacements of ordinary Portland cement (OPC) in concrete grade M20. Concrete mixed with NS and RHA showed improved performance for up to 10% addition of NS and RHA. Further addition of NS and RHA showed a decrease in performance at 7, 14 and 28 days. The decrease in concrete porosity was also found to be up to 10% when adding NS and RHA to cement. Image processing was performed on the cement-based materials to describe the microstructure of the targeted material without damage. The results from the experimental and tomography images were utilized to investigate the concrete microstructure and predict its inner properties.

Rheological Behavior and Strength Characteristics of Cement Paste and Mortar with Fly Ash and GGBS Admixtures

A cement paste or mortar is composed of a mineral skeleton with micron to millimeter-sized grains, surrounded by water filaments. The cohesion or shear resistance in the cement paste and mortar is caused by capillary forces of action. In the case of mortar mixes, there is friction between the particles. Therefore, the mortar mixture shows both friction between particles and cohesion, while the paste shows only cohesion, and the friction between particles is negligible. The property of the cement paste is greatly influenced by the rheological characteristics like cohesion and internal angle friction. It is also interesting that when studying the rheology of fresh concrete, the rheological behavior of cement paste and mortar has direct applicability. In this paper, the rheological characteristics of cement paste and mortar with and without mineral admixtures, that is, fly ash and ground granulated blast-furnace slag (GGBS), were studied. A cement mortar mix with a cement-to-sand ratio of 1:3 was investigated, including fly ash replacement from 10% to 40%, and GGBS from 10% to 70% of the weight of the cement. A suitable blend of fly ash, GGBS, and ordinary Portland cement (OPC) was also selected to determine rheological parameters. For mortar mixtures, the flow table was conducted for workability studies. The flexural and split tensile strength tests were conducted on various mortar mixtures for different curing times. The results indicate that in the presence of a mineral mixture of fly ash and GGBS, the rheological behavior of paste and mortar is similar. Compared with OPC-GGBS-based mixtures, both cement with fly ash and ternary mixtures show less shear resistance or impact resistance. The rheological behavior of the mortar also matches the rheological behavior in the flow table test. Therefore, it is easy to use the vane shear test equipment to conduct cohesion studies to understand the properties of cement paste and mortar using mineral admixtures. The strength results show that the long-term strength of GGBS-based mixtures and ternary mixed mixtures is better than that of fly-ash-based mixtures. For all mixtures, the strength characteristics are greatest at a w/b ratio of 0.6.

Fly Ash-Based Eco-Efficient Concretes: A Comprehensive Review of the Short-Term Properties

Development of sustainable concrete as an alternative to conventional concrete helps in reducing carbon dioxide footprint associated with the use of cement and disposal of waste materials in landfill. One way to achieve that is the use of fly ash (FA) as an alternative to ordinary Portland cement (OPC) because FA is a pozzolanic material and has a high amount of alumina and silica content. Because of its excellent mechanical properties, several studies have been conducted to investigate the use of alkali-activated FA-based concrete as an alternative to conventional concrete. FA, as an industrial by-product, occupies land, thereby causing environmental pollution and health problems. FA-based concrete has numerous advantages, such as it has early strength gaining, it uses low natural resources, and it can be configurated into different structural elements. This study initially presents a review of the classifications, sources, chemical composition, curing regimes and clean production of FA. Then, physical, fresh, and mechanical properties of FA-based concretes are studied. This review helps in better understanding of the behavior of FA-based concrete as a sustainable and eco-friendly material used in construction and building industries.

Design Strategy for Recycled Aggregate Concrete: A Review of Status and Future Perspectives

Currently, a number of disadvantages hampers the use of recycled concrete aggregates (RCA). The current review proves that concretes made with complete replacement of natural aggregate with RCA allow the production of high-quality concrete. One of the possibilities for improving concrete properties with RCA is the use of extended curing and pozzolanic materials with varying cement ratios. The potential use of RCA concretes is in the production of high-value materials that increase environmental and financial benefits. RCA have strong potential in the development of a new generation of concrete and stimulate economic activity in many countries in addition to optimizing natural resources. Economic benefits include minimal travel costs; cheaper sources of concrete than newly mined aggregates; reduction of the landfill area required for the placement of concrete waste; the use of RCA minimizes the need for gravel extraction, etc. The proposed strategy could be to sequentially separate demolition waste such as roof finishes, waterproof materials, interior and exterior materials, etc. Closing life cycles is the main approach used for efficient structures for the recycling and reuse of construction and demolition waste in the production and recovery of materials, especially when recycling and reusing materials. In the life cycle, the recycling of recovered materials allows them to be used for new construction purposes, avoiding the use of natural concrete aggregates. Government, design institutes, construction departments and project managers should be involved in the creation and use of RCA. In demolition and construction, the main players are the project owners. Their obligations, expectations and responsibilities must be properly aligned. For the past 20 years, recycled concrete aggregate from demolition and construction waste has been considered as an alternative to pure concrete in structural concrete to minimize the environmental impact of construction waste and demolition waste and the conversion of natural aggregate resources. It is now recognized that the use of RCA for the generations of concrete is a promising and very attractive technology for reducing the environmental impact of the construction sector and conserving natural resources. In the market, the selling price is not an obstacle for market applications of RCA, as there are scenarios in which their cost is lower than the cost of products made from conventional building materials. This is more of an acceptance factor in the market for recycled concrete aggregates. In this sector, the lack of identification, accreditation and uniform quality certification systems and their narrow application cause some marketing problems. With proper RCA preparation, concrete with standard physical and mechanical properties and performance characteristics can be obtained.