Element Segregation and Electrical Properties of PMN-32PT Grown Using the Bridgman Method

Enhanced Properties of 3-MHz Sliver-Mode Vibrators for Cardiac Probes With Alternating Current Poling for Pb(Mg1/3Nb2/3)O3-PbTiO3 Single Crystals

We investigated the effects of alternating current poling (ACP) on the piezoelectric and dielectric properties of 3-MHz sliver mode (L13 mm × W0.10-0.25 mm × T0.48 mm) vibrators fashioned from Pb(Mg1/3Nb2/3)O3-0.30PbTiO3 (PMN-0.30PT) single crystal (SC) plate manufactured using the continuous-feeding Bridgman (CF-BM) method for cardiac probes. The ACP SC plate (L13 mm × W24 mm × T0.48 mm) exhibited ultrahigh dielectric permittivity ( ε^T₃₃/ε₀ ) and piezoelectric coefficient ( d₃₃ ) of 9690 and 2920 pC/N, respectively. After array dicing, the SC slivers with widths of 0.10, 0.15, 0.20, and 0.25 mm were obtained, and their average ε^T₃₃/ε₀ values decreased from the SC plate ε^T₃₃/ε₀ by 45% (5330), 29% (6880), 19% (7840), and 15% (8240), respectively, possibly because of heat and mechanical damage during the dicing. A combination of the ACP and a postdicing direct current poling (ACP-DCP) recovered their ε^T₃₃/ε₀ values to 6050, 7080, 8140, and 8540, respectively. The sliver mode electromechanical coupling factors ( k'₃₃ ) were confirmed to exceed 93% after the ACP-DCP process, which were more than 4% higher than those of DCP-DCP SC slivers. The measured impedance spectra indicated that the SC slivers with 0.10-0.20 mm in width showed no spurious mode vibration near the fundamental k'₃₃ mode. We conclude that the ACP-DCP SC slivers maintained more enhanced piezoelectric and dielectric properties than the DCP-DCP samples. These results will have important implications for the commercial application of ACP technology to medical imaging ultrasound probes.

Effects of Composition Segregation in PMN-PT Crystals on Ultrasound Transducer Performance

This study investigates the relationship between the composition segregation in lead magnesium niobate-lead titanate (PMN-PT; PMN-29%PT, PMN-29.5%PT, PMN-30%PT, PMN-30.5%PT, and PMN-31%PT) single crystals within morphotropic phase boundary (MPB) and the corresponding ultrasonic transducer performance through PiezoCAD modeling and real transducer testing. For five crystals with compositions distributed across the main body of a crystal ingot, the piezoelectric coefficient and free relative permittivity values were measured to vary by over 30%, whereas the transducer bandwidth and center frequency values were modeled to change by less than 10%. For the single-element ultrasonic transducers fabricated using those crystals without matching layers, the variations of -6-dB bandwidth, insertion loss, receiver-free field voltage response, and center frequency were measured to be 9.61%, -15.23%, 9.76%, and 1.41%, respectively, confirming the modeling results. Using the Mason and Krimholtz, Leedom, and Matthaei (KLM) models, it is found that the relatively stable transducer performance can be attributed to the relatively consistent electromechanical coupling coefficient, acoustic impedance, and clamped relative permittivity originated from the stable elastic compliance properties among the crystals of various compositions. It is expected that the relatively stable performance could be extended to multielement transducers with matching layers for the same contributing mechanisms. Our results suggest that it is possible to use crystal plates of different compositions within the MPB region, obtained from one and the same ingot, to fabricate a batch of ultrasonic transducers that will exhibit a similar performance, significantly reducing the cost of materials.