The Influence of Freezing Temperature Storage on the Mechanical Durability of Commercial Pellets from Biomass

Utilization of the Nannochloropsis microalgae biochar prepared via microwave assisted pyrolysis on the mixed biomass fuel pellets

Nannochloropsis microalgae biochar has become increasingly attractive due to its potential as a component of microalgae-based biodiesel blends. This biochar is a by-product of the pyrolysis process, but its use in the energy sector has been limited. In this study, pellets were formed using microalgae residues and their physiochemical properties were analyzed to assess the feasibility of using microalgae biochar as a fuel source. Three types of biomasses, namely date seed dust, coconut shell waste, and microalgae biochar, were utilized to produce fuel pellets. These pellets were categorized into three types, B1, B2, and B3, based on the composition of the biomass. The inclusion of microalgae biochar in the pellets resulted in enhanced calorific value, as well as improved heating value and bulk density. Moreover, the mechanical strength of microalgae-based pellets was higher due to their high lignin content compared to another biomass. The moisture absorption test results showed that the use of mixed biomass reduced the moisture content over an extended period. Microalgae pellets exhibited higher young's modulus and greater impact resistance, indicating greater mechanical strength. Furthermore, due to their higher calorific value, the combustion time of microalgae pellets was greater than that of other biomass. In conclusion, the results of this study suggest that microalgae biochar can be a promising alternative fuel source for the energy sector.

Lignin Pellets for Advanced Thermochemical Process—From a Single Pellet System to a Laboratory-Scale Pellet Mill

Lignin pellets were produced using a single pellet system as well as a laboratory-scale pellet mill. The feedstock used in this work was lignin isolated from poplar wood (Populus tremuloides) using a direct saccharification process. An investigation was performed on the influence of the initial moisture content on the dimensions, impact and water resistance, fines content, mechanical durability, calorific value, and ash content, and, finally, the ultimate analysis was performed. These properties were then compared to pellets made from softwood bark using the same pelletization unit. Lignin pellets were then manufactured using four different types of additives (corn oil, citric acid, glycerol, and d-xylose) and ultimately, they were stored in two different conditions prior being tested. In general, manufacturing pellets that were entirely made of lignin generated samples with an overall higher hydrophobicity and higher calorific value. However, the ash and sulfur content of the lignin pellets (1.58% and 0.32% in scenario 2, respectively) were slightly higher than the expected CANplus certification values for Grade A pellets of ≤0.7%, and ≤0.04%, respectively. This study intends to show that lignin could be used to produce this new kind of pellets, pending that the initial material has a low ash and moisture content.

The Impact of Torrefaction Temperature on the Physical-Chemical Properties of Residual Exotic Fruit (Avocado, Mango, Lychee) Seeds

A large portion of food loss and waste (FSL) is comprised of seeds and stones. Exotic fruits such as mangoes, lychees and avocados, in which the seeds account for a significant part of the weight and volume of the entire product, are most affected by this problem. The seeds contain a large quantity of polyphenols and essential nutrients, which makes them a good material for extraction. However, conventional extraction techniques are considered time-consuming, and therefore significantly limit their use on an industrial scale. An alternative method of managing the seeds may be their energy utilization. In this study, torrefaction was proposed as a method for the valorization of exotic fruit seeds (mango, lychee, avocado). Thus, the influence of torrefaction temperature (200–300 °C) on the physical-chemical properties of substrates was investigated. The obtained results revealed that, in relation to the unprocessed raw materials, the torreficates are characterized by improved hydrophobic properties (all materials are classified as extremely hydrophobic), higher heating value (at 300 °C the values increased from 17,789 to 24,842 kJ∙kg−1 for mango, from 18,582 to 26,513 kJ∙kg−1 for avocado, and from 18,584 to 25,241 kJ∙kg−1 for lychee), higher fixed carbon content (which changed from 7.87–15.38% to 20.74–32.47%), and significant mass loss, by 50–60%. However, as a side effect of thermal treatment, an increase in ash content (approx. 2–3 times but still less than in coal) was observed. Therefore, the torreficates may be competitive with coal. The possibility of using residues from the food processing sector as a substrate for energy purposes is important from the point of view of environment protection and is a part of the functioning of the circular economy.

Mechanical Durability and Grindability of Pellets after Torrefaction Process

Renewable energy sources and their part in the global energy mix are beneficial to energy diversification and environment protection. However, raw biomass is characterized by low heating value, hydrophilic properties, various mechanical durability, and the logistic challenges related to transportation and storage. One frequently used process of combined biomass valorization is torrefaction and pelletization, which increase the heating value, homogeneity, and hydrophobicity of the fuel. However, industrial clients need fuel characterized by favorable grindability, whereas, the individual clients (householders) need fuel with high mechanical durability. Due to the different expectations of final customers regarding biomass fuel properties, it is necessary to investigate the influence of the torrefaction on the mechanical durability of the pellets. In this paper, five various types of pellets and their torreficates (obtained at a temperature of 200 and 300 °C) were examined. Then the mechanical durability index DU and the grindability of the untreated and torrefied pellets were determined. The results indicated that the mechanical durability of untorrefied pellets is significantly greater than torrefied pellets. Interestingly, no significant differences in mechanical durability between torrefied pellets at 200 and 300 °C were observed, For sunflower husk pellets, the DU index amounted to 95.28 ± 0.72 (untorrefied), 47.22% ± 0.28% (torrefied at 200 °C), and 46.34% ± 0.72% (torrefied at 300 °C). Considering the grindability, as the treatment temperature increased the energy demand for grindability decreased. For example, the grindability of pine tree pellets was 15.96 ± 3.07 Wh·kg−1 (untreated), 1.86 ± 0.31 Wh·kg−1 (torrefied at 200 °C), and 0.99 ± 0.17 Wh·kg−1 (torrefied at 300 °C). The highest difference between raw and torrefied pellets was determined for beetroot pomace pellet: 36.31 ± 2.06 Wh·kg−1 (untreated), 3.85 ± 0.47 Wh·kg−1 (torrefied at 200 °C), and 1.03 ± 0.12 Wh·kg−1 (torrefied at 300 °C).

Sustainable Drying and Torrefaction Processes of Miscanthus for Use as a Pelletized Solid Biofuel and Biocarbon-Carrier for Fertilizers

Miscanthus is resistant to dry, frosty winters in Poland and most European Union countries. Miscanthus gives higher yields compared to native species. Farmers can produce Miscanthus pellets after drying it for their own heating purposes. From the third year, the most efficient plant development begins, resulting in a yield of 25-30 tons of dry matter from an area of 1 hectare. Laboratory scale tests were carried out on the processes of drying, compacting, and torrefaction of this biomass type. The analysis of the drying process was conducted at three temperature levels of the drying agent (60, 100, and 140 °C). Compaction on a hydraulic press was carried out in the pressure range characteristic of a pressure agglomeration (130.8-457.8 MPa) at different moisture contents of the raw material (0.5% and 10%). The main interest in this part was to assess the influence of drying temperature, moisture content, and compaction pressure on the specific densities (DE) and the mechanical durability of the pellets (DU). In the next step, laboratory analyses of the torrefaction process were carried out, initially using the Thermogravimetric Analysis TGA and Differential Scaning Calorimeter DSC techniques (to assess activation energy (EA)), followed by a flow reactor operating at five temperature levels (225, 250, 275, 300, and 525 °C). A SEM analysis of Miscanthus after torrefaction processes at three different temperatures was performed. Both the parameters of biochar (proximate and ultimate analysis) and the quality of the torgas (volatile organic content (VOC)) were analyzed. The results show that both drying temperature and moisture level will affect the quality of the pellets. Analysis of the torrefaction process shows clearly that the optimum process temperature would be around 300-340 °C from a mass loss ratio and economical perspective.

The Influence of Apple, Carrot and Red Beet Pomace Content on the Properties of Pellet from Barley Straw

Influence of wastes generated during juice production: apple, carrot and red beet, added to barley straw, on density of pellet mass, pellet hardness, ash content and calorific value was assessed. Dry mass content of additives in the substrate to pellet production was: 0, 10, 20 and 30% of the mixture weight. The relative humidity of the raw material was: 17.0, 19.5 and 22%. Higher percentages of additives and higher moisture content in the raw materials increased the hardness and density of the pellet. The contents of natural polymers such as lignin, hemicellulose and cellulose were determined in primary materials used to prepare substrate and in pellet. Changes in the determination of these substances was observed as a result of the granulation process.

The Impact of Particles Comminution on Mechanical Durability of Wheat Straw Briquettes

Briquetting is one of the recommended biomass agglomeration processes. The material subjected to briquetting gains valuable functional features related to higher energy density, appropriate moisture content, and increased bulk density. However, the briquettes need high mechanical durability to maintain high quality during transportation, loading, and other logistic steps before they will be delivered to the final consumer and utilized for energy purposes. The mechanical durability depends on many factors, including the particles comminution of the compacted biomass. Therefore, the aim of this study was to analyze the impact of particle comminution on the mechanical durability of wheat straw briquettes. The research was carried out in accordance with the international standard for solid biofuels PN-EN ISO 17831-1:2016-02. The briquettes were produced from three different fractions: 0–2 mm, 2–15 mm, and 15–45 mm. To obtain more data related to the mechanical durability of briquettes, the tests were also carried out outside the ISO standard conditions. During the investigations, the working chamber operation time was extended from 5 to 60 min, and the rotational speed of the working chamber was increased to 25 and 30 rpm, respectively. The results indicated that the mechanical durability index (Du) of briquettes decreases along with the increase in the particle size. According to the PN-EN ISO 17831-1:2016-02 standard, the highest mechanical durability was achieved for the 0–2 mm fraction (Du = 91.17%) followed by the 2–15 mm fraction (Du = 88.12%), and the lowest was achieved for the 15–45 mm fraction (Du = 84.48%). It was noticed that the increase in the working chamber operation time resulted in a decrease of the Du value. Moreover, the difference in mechanical durability (between t5 = 5 min and t60 = 60 min) was greater for a larger fraction (∆Du = 16.26% for 0–2 mm fraction, ∆Du = 21.04% for 2–15 mm fraction, and ∆Du = 23.43% for 15–45 mm fraction). It was also observed that the increase of the rotational speed of the working chamber caused a slight decrease in the value of the mechanical durability of briquettes for all investigated fractions.

Impact of the Drying Temperature and Grinding Technique on Biomass Grindability

The process of biomass compaction depends on many factors, related to material and process. One of the most important is the proper fragmentation of the raw material. In most cases, more fragmented raw material makes it easier to achieve the desired quality parameters of pellets or briquettes. While the chipping of biomass prefers moist materials, for grinding, the material needs to be dried. As drying temperature changes the properties of the material, these may affect the grinding process. The aim of this work was to determine the influence of the drying temperature of biomass raw material in the range of 60–140 °C on the biomass grindability. To only determine this effect, without the influence of moisture, grinding was carried out on the material in a dry state. The research was carried out on a mill with a knife and hammer grinding system, which is the most popular in the fragmentation of biomass. The analysis of particle size distribution and bulk density of the obtained material was carried out. The energy demand for the grinding process was determined and it was shown that drying temperature, grinding system, and mainly type of biomass affects the grindability.

The Effect of Biomass Pellet Length, Test Conditions and Torrefaction on Mechanical Durability Characteristics According to ISO Standard 17831-1

With the recent increase in biomass pellet consumption, the mechanical degradation of pellets during transport and handling has become more important. ISO standard 17831-1 is an accepted global standard that is commonly used amongst researchers and industries to determine the mechanical durability of pellets. However, the measured mechanical durability sometimes fails to match the certificate accompanying the shipment. In such cases, pellet length specifications are suspected to play a role. This paper studies the effect of pellet length on mechanical durability for various types of commercially produced biomass pellets. In addition, the effect of test conditions and torrefaction on the mechanical durability of biomass pellets has been investigated. To study the effect of pellet length, pellets were classified into three groups: shorter than 15 mm, 15 to 30 mm, and longer than 30 mm, and their length distributions were measured using an in-house image processing tool. Then, the mechanical durability of pellets was measured using ISO standard 17831-1. The mechanical durability results were compared to random-sized pellet samples. To study the effect of test conditions, the mechanical durability test was operated at different time intervals to elucidate the effect of tumbling at different conditions. The results show that the mechanical durability depends highly on the length distribution of the pellets, with a difference between categories of up to 13%. It was also observed that the mechanical durability remains relatively constant after a specific time interval. Based on the results, we highly recommend modifying the current ISO standard to account for the pellet length distribution (PLD).

Simulation of Storage Conditions of Mixed Biomass Pellets for Bioenergy Generation: Study of the Thermodynamic Properties

Experimental and mathematical modeling of the moisture sorption isotherms for biomass pellets during storage is performed in this study. The tested pellets are a mixture of 50% wood: spruce or pine, and 50% switchgrass agricultural biomass. Storage conditions, i.e., temperature and humidity, are tested by varying the environment conditions in a conditioning chamber. The experimental results show that the moisture sorption isotherms are not affected by the temperature. Nevertheless, the equilibrium moisture content depends on the kind of the tested pellets. Mathematical modeling of the experimental isotherms is performed using four common models: the Oswin, GAB, Henderson and Peleg models. The Oswin model is defined as the most appropriate model to predict the moisture sorption isotherms of the spruce–switchgrass pellets. It presents a coefficient of determination equal to 0.998, a standard error around 0.049 and a chi-square approaching 0.007. On the other hand, Henderson and GAB models show the best results for pine–switchgrass pellets, with a coefficient of determination varying between 0.998 and 0.997, a standard error range 0.054–0.065 and chi-square error between 0.008 and 0.009. The thermodynamic properties, which include the net isosteric of heat and the entropy changes of sorption, are also determined for all tested samples.

Alternative Fuels from Forestry Biomass Residue: Torrefaction Process of Horse Chestnuts, Oak Acorns, and Spruce Cones

The global energy system needs new, environmentally friendly, alternative fuels. Biomass is a good source of energy with global potential. Forestry biomass (especially wood, bark, or trees fruit) can be used in the energy process. However, the direct use of raw biomass in the combustion process (heating or electricity generation) is not recommended due to its unstable and low energetic properties. Raw biomass is characterized by high moisture content, low heating value, and hydrophilic propensities. The initial thermal processing and valorization of biomass improves its properties. One of these processes is torrefaction. In this study, forestry biomass residues such as horse chestnuts, oak acorns, and spruce cones were investigated. The torrefaction process was carried out in temperatures ranging from 200 °C to 320 °C in a non-oxidative atmosphere. The raw and torrefied materials were subjected to a wide range of tests including proximate analysis, fixed carbon content, hydrophobicity, density, and energy yield. The analyses indicated that the torrefaction process improves the fuel properties of horse chestnuts, oak acorns, and spruce cones. The properties of torrefied biomass at 320 °C were very similar to hard coal. In the case of horse chestnuts, an increase in fixed carbon content from 18.1% to 44.7%, and a decrease in volatiles from 82.9% to 59.8% were determined. Additionally, torrefied materials were characterized by their hydrophobic properties. In terms of energy yield, the highest value was achieved for oak acorns torrefied at 280 °C and amounted to 1.25. Moreover, higher heating value for the investigated forestry fruit residues ranged from 24.5 MJ·kg−1 to almost 27.0 MJ·kg−1 (at a torrefaction temperature of 320 °C).

The Effect of Environmental Conditions on the Degradation Behavior of Biomass Pellets

Biomass pellets provide a pivotal opportunity in promising energy transition scenarios as a renewable source of energy. A large share of the current utilization of pellets is facilitated by intensive global trade operations. Considering the long distance between the production site and the end-user locations, pellets may face fluctuating storage conditions, resulting in their physical and chemical degradation. We tested the effect of different storage conditions, from freezing temperatures (−19 °C) to high temperature (40 °C) and humidity conditions (85% relative humidity), on the physicochemical properties of untreated and torrefied biomass pellets. Moreover, the effect of sudden changes in the storage conditions on pellet properties was studied by moving the pellets from the freezing to the high temperature and relative humidity conditions and vice versa. The results show that, although storage at one controlled temperature and RH may degrade the pellets, a change in the temperature and relative humidity results in higher degradation in terms of higher moisture uptake and lower mechanical strength.

Influence of Raw Material Drying Temperature on the Scots Pine (Pinus sylvestris L.) Biomass Agglomeration Process—A Preliminary Study

For biomass compaction, it is important to determine all aspects of the process that will affect the quality of pellets and briquettes. The low bulk density of biomass leads to many problems in transportation and storage, necessitating the use of a compaction process to ensure a solid density of at least 1000 kg·m−3 and bulk density of at least 600 kg·m−3. These parameters should be achieved at a relatively low compaction pressure that can be achieved through the proper preparation of the raw material. As the compaction process includes a drying stage, the aim of this work is to determine the influence of the drying temperature of pine biomass in the range of 60–140 °C on the compaction process. To determine whether this effect is compensated by the moisture, compaction was carried out on the material in a dry state and on the materials with moisture contents of 5% and 10% and for compacting pressures in the 130.8–457.8 MPa range. It was shown that drying temperature affects the specific density and mechanical durability of the pellets obtained from the raw material in the dry state, while an increase in the moisture content of the raw material neutralizes this effect.

Parameters Affecting RDF-Based Pellet Quality

Increasing production of waste has compelled the development of modern technologies for waste management. Certain fractions of municipal solid wastes are not suitable for recycling and must be utilised in other ways. Materials such as refuse-derived fuel (RDF) fractions are used as fuel in cement or CHP (combined heat and power) plants. The low bulk density leads to many problems pertaining to transportation and storage. In the case of biomass, these problems cause reduction in pelletisation. This paper therefore presents a comprehensive study on RDF pellet production, which is divided into three major areas. The first describes laboratory-scale tests and provides information on key factors that affect pellet quality (e.g., density and durability). Based on this, the second part presents a design of modified RDF dies to form RDF pellets, which are then tested via a semi-professional line test. The results show that RDF fraction can be compacted to form pellets using conventional devices. Given that temperature plays a key role, a special die must be used, and this ensures that the produced pellets exhibit high durability and bulk density, similar to biomass pellets.

Impact of the Type of Fertilization and the Addition of Glycerol on the Quality of Spring Rape Straw Pellets

This paper presents an analysis of selected qualitative characteristics of pellets produced from rape straw obtained from cultivations subjected to different fertilization treatments and from mixtures of straw selected for testing with crude glycerol obtained as a by-product from biodiesel production. The assessment focused on the following qualities of the obtained pellets: Moisture content, mechanical durability, heating value and main elements, that is, carbon, hydrogen, nitrogen, sulphur, chlorine and oxygen. The obtained results indicated that the different treatment regimens applied in spring rape cultivations had a significant impact on the physicochemical qualities of the straw. In terms of the heating value, traditional fertilization with multi-component fertilizer (NPK) yielded slightly lower chemical parameters (lower carbon content and heat of combustion) than in the case of straw obtained from the control sample and from the plot fertilized with digestate. Furthermore, in all of the analysed mixtures, the 10% addition of raw glycerol improved the mechanical characteristics of the produced straw pellets. After the 10% glycerol addition, in terms of the energetic use of these biofuels, the parameters of the fuel, such as heating value and net heating value, were slightly decreased.

Waste to Carbon: Biocoal from Elephant Dung as New Cooking Fuel

The paper presents, for the first time, the results of fuel characteristics of biochars from torrefaction (a.k.a., roasting or low-temperature pyrolysis) of elephant dung (manure). Elephant dung could be processed and valorized by torrefaction to produce fuel with improved qualities for cooking. The work aimed to examine the possibility of using torrefaction to (1) valorize elephant waste and to (2) determine the impact of technological parameters (temperature and duration of the torrefaction process) on the waste conversion rate and fuel properties of resulting biochar (biocoal). In addition, the influence of temperature on the kinetics of the torrefaction and its energy consumption was examined. The lab-scale experiment was based on the production of biocoals at six temperatures (200–300 °C; 20 °C interval) and three process durations of the torrefaction (20, 40, 60 min). The generated biocoals were characterized in terms of moisture content, organic matter, ash, and higher heating values. In addition, thermogravimetric and differential scanning calorimetry analyses were also used for process kinetics assessment. The results show that torrefaction is a feasible method for elephant dung valorization and it could be used as fuel. The process temperature ranging from 200 to 260 °C did not affect the key fuel properties (high heating value, HHV, HHVdaf, regardless of the process duration), i.e., important practical information for proposed low-tech applications. However, the higher heating values of the biocoal decreased above 260 °C. Further research is needed regarding the torrefaction of elephant dung focused on scaling up, techno-economic analyses, and the possibility of improving access to reliable energy sources in rural areas.