Ammonium Sulphate from a Bio-Refinery System as a Fertilizer—Agronomic and Economic Effectiveness on the Farm Scale

Environmental and Production Aspects of Using Fertilizers Based on Waste Elemental Sulfur and Organic Materials

Crop fertilization with sulfur is an important part of agricultural practices, as is the systematic increase in soil organic matter content. Materials of waste origin constitute a source of plant-available sulfur, as well as soil organic matter. The study was to verify the hypothesis assuming that combining waste sulfur pulp and its mixtures with organic materials enables simultaneous soil enrichment with readily available sulfur and organic matter. A 240-day incubation experiment was conducted, on two soils: very light and heavy; with two sulfur doses applied to each soil (20 and 40 mg S/kg d.m. for very light soil, and 30 and 60 mg S/kg d.m. for heavy soil). The sulfate sulfur content in the incubated soil material, treated with the addition of sulfur pulp and its mixtures with organic materials, increased significantly up to day 60 and then decreased. The application of these materials significantly increased the content of available sulfur and decreased the pH value of the incubated material. The effect of the introduced materials on dehydrogenase activity depended on soil granulometric composition (the impact of the applied materials on the activity of these enzymes in very light soil was small, and in heavy soil, their activity was usually limited by the presence of introduced materials). Application of the studied materials had little effect on the total organic carbon content in the incubated soil material (a significant change in the value of this parameter, in relation to the control soil, was recorded in some treatments of heavy soil).

Recovery of nitrogen and phosphorus from livestock slurry with treatment technologies: A meta-analysis

The livestock industry has developed rapidly in recent decades, but the improper treatment of livestock manure, especially slurry, causes environmental pollution. Treatment technologies are considered to be effective in alleviating nitrogen (N) and phosphorus (P) losses from livestock slurry. Here, we used published research data to conduct a meta-analysis of the recovery efficiencies of N and P of five mainstream treatment technologies, including ammonia stripping, air scrubbing, membrane filtration, microalgae cultivation and struvite crystallization. Additionally, the agronomic effects of the recovered products of these treatment technologies were evaluated. The results showed that all technologies exhibited clear recovery effects on N and P. The N recovery efficiencies ranged from 57% to 86%, and those of P ranged from 64% to 87%. Struvite crystallization was the most efficient treatment technology for both N and P recovery; moreover, the ammonia stripping and microalgae cultivation technologies were less efficient. The pH levels and temperatures are the main factors that influence ammonia stripping, struvite crystallization and microalgae cultivation, while membrane filtration and air scrubbing are mainly affected by the membrane types and properties. When the equal amount of N or P input to fields, the recovered products (ammonium sulfate and struvite crystals) may achieve a similar crop yield, relative to commercial N or P fertilizers. Our findings can provide deep suggestions and parameters for designing proper treatment technologies to reduce nutrient discharge from livestock slurry in regions with high livestock density and also for identifying the research gaps that should be paid more attention in the future.

Anaerobic Digestate from Biogas Plants—Nuisance Waste or Valuable Product?

Biogas production in waste-to-energy plants will support the decarbonization of the energy sector and enhance the EU’s energy transformation efforts. Digestates (DG) formed during the anaerobic digestion of organic wastes contain large amounts of nutrients. Their use for plant fertilization allows for diversifying and increasing the economic efficiency of farming activities. However, to avoid regional production surpluses, processing technologies allowing the acquisition of products that can be transported over long distances are required. This study therefore aimed at determining the effect of applied methods of DG treatment on the chemical composition of the resulting products and their effect on the yields and chemical composition of plants. The following digestate-based products (DGBPs) were tested: two different digestates (DGs), their liquid (LF) and solid fractions (SF) and pellets from DGs (PDG), and pellets form SFs (PSF). Results from the experiment show that during SF/LF separation of DGs, >80% of nitrogen and 87% of potassium flows to LFs, whereas >60% of phosphorus and 70% of magnesium flows to SFs. The highest yields were obtained using untreated DGs and LFs. The application of DGs and LFs was not associated with a leaching of nutrients to the environment (apparent nutrients recovery from these products exceeded 100%). Pelletized DG and SF forms can be used as slow-release fertilizer, although their production leads to significant nitrogen losses (>95%) by ammonia volatilization.

Preparation, Characterization of Granulated Sulfur Fertilizers and Their Effects on a Sandy Soils

There is a potential for using sulfur waste in agriculture. The main objective of this study was to design a granular fertilizer based on waste elemental sulfur. Humic acids and halloysite were used to improve the properties and their influence on soil properties. This is the first report on the use of proposed materials for fertilizer production. The following granular fertilizers were prepared (the percentage share of component weight is given in brackets): fertilizer A (waste sulfur (95%) + halloysite (5%)), fertilizer B (waste sulfur (81%) + halloysite (5%) + humic acids (14%)), fertilizer C (waste sulfur (50%) + halloysite (50%)) and fertilizer D (waste sulfur (46%) + halloysite (46%) + humic acids (8%)). Basic properties of the obtained granulates were determined. Furthermore, the effect of the addition of the prepared fertilizers on soil pH, electrolytic conductivity, and sulfate content was examined in a 90-day incubation experiment. Enrichment with humic acids and the higher amount of halloysite increased the fertilizer properties (especially the share of larger granules and bulk density). In addition, it stabilized soil pH and increased the sulfur content (extracted with 0.01 mol·L^-1 CaCl₂ and Mehlich 3) in the soil.

Recovery and applications of ammoniacal nitrogen from nitrogen-loaded residual streams: A review

Total ammoniacal nitrogen (TAN) is considered to be a pollutant, but is also a versatile resource. This review presents an overview of the TAN recovery potentials from nitrogen (N)-loaded residual streams by discussing the sources, recovery technologies and potential applications. The first section of the review addresses the fate of TAN after its production. The second section describes the identification and categorisation of N-loaded (≥0.5 g L^-1 of reduced N) residual streams based on total suspended solids (TSS), chemical oxygen demand (COD), total Kjeldahl nitrogen (TKN), TAN, and TAN/TKN ratio. Category 1 represents streams with a low TAN/TKN ratio (<0.5) that need conversion of organic-N to TAN prior to TAN recovery, for example by anaerobic digestion (AD). Category 2 represents streams with a high TAN/TKN ratio (≥0.5) and high TSS (>1 g L^-1) that require a decrease of the TSS prior to TAN recovery, whereas category 3 represents streams with a high TAN/TKN ratio (≥0.5) and low TSS (≤1 g L^-1) that are suitable for direct TAN recovery. The third section focuses on the key processes and limitations of AD, which is identified as a suitable technology to increase the TAN/TKN ratio by converting organic-N to TAN. In the fourth section, TAN recovery technologies are evaluated in terms of the feed composition tolerance, the required inputs (energy, chemicals, etc.) and obtained outputs of TAN (chemical form, concentration, etc.). Finally, in the fifth section, the use of recovered TAN for three major potential applications (fertilizer, fuel, and resource for chemical and biochemical processes) is discussed. This review presents an overview of possible TAN recovery strategies based on the available technologies, but the choice of the recovery strategy shall ultimately depend on the product characteristics required by the application. The major challenges identified in this review are the lack of information on enhancing the conversion of organic-N into TAN by AD, the difficulties in comparing the performance and required input of the recovery technologies, and the deficiency of information on the required concentration and quality of the final TAN products for reuse.

Green bioprocessing of protein from Chlorella vulgaris microalgae towards circular bioeconomy

The work aimed to study the potential in producing a system with high microalgal protein recovery and separation by utilizing a one-step or integrated downstream process. This in turn enables green biorefinery of protein, contributing to circular bioeconomy whereby less energy, labor, and cost are required for the process. By utilizing electric three phase partitioning flotation system, high protein recovery yield, R of 99.42 ± 0.52% and high separation efficiency, E of 52.72 ± 0.40% system was developed. Scaling up also showed high protein recovery yield with R value of 89.13 ± 1.56%. Total processing duration (extraction, separation, and purification) was also significantly reduced to 10 min. This system showed remarkable potential in reducing processing time, alternatively cost of production, benefiting microalgal downstream processing. Concisely, through this system, microalgal bioprocessing will no longer be complex allowing a wide array of potentials for further studies in this field.

Correlations between the Composition of Liquid Fraction of Full-Scale Digestates and Process Conditions

Fast development of centralized agricultural biogas plants leads to high amounts of digestate production. The treatment and disposal of liquid fractions after on-site digestate solid–liquid separation remains problematic due to their high organic, nutrient and aromatic contents. This work aims to study the variability of the remaining compounds in the digestate liquid fractions in relation to substrate origin, process parameters and solid–liquid separation techniques. Twenty-nine digestates from full-scale codigestion biogas plants and one waste activated sludge (WAS) digestate were collected and characterized. This study highlighted the combined effect of the solid–liquid separation process and the anaerobic digestion feedstock on the characteristics of liquid fractions of digestates. Two major clusters were found: (1) liquid fractions from high efficiency separation process equipment (e.g., centrifuge and others with addition of coagulant, flocculent or polymer) and (2) liquid fractions from low efficiency separation processes (e.g., screw press, vibrating screen and rotary drum), in this latter case, the concentration of chemical oxygen demand (COD) was associated with the proportion of cow manure and energy crops at biogas plant input. Finally, SUVA254, an indicator for aromatic molecule content and the stabilization of organic matter, was associated with the hydraulic retention time (HRT).

The Potential of Agricultural Biogas Production in Ukraine—Impact on GHG Emissions and Energy Production

Renewable energy production is gaining importance in the context of global climate changes. However, in some countries other aspects increasing the role of renewable energy production are also present. Such a country is Ukraine, which is not self-sufficient in energy supply and whose dependency on poorly diversified import of energy carriers regularly leads to political tensions and has socio-economic implications. Production of agricultural biogas seems to be a way to both slow down climatic changes and increase energy self-sufficiency by replacing or complementing conventional sources of energy. One of the most substantial barriers to agricultural biogas production is the low level of agricultural concentration and significant economies of scale in constructing biogas plants. The aim of the paper was thus to assess the potential of agricultural biogas production in Ukraine, including its impact on energy self-sufficiency, mitigation of greenhouse gas (GHG) emissions and the economic performance of biogas plants. The results show that due to the prevailing fragmentation of farms, most manure cannot be processed in an economically viable way. However, in some regions utilization of technically available manure for agricultural biogas production could cover up to 11% of natural gas or up to 19% of electricity demand. While the theoretical potential for reducing greenhouse gas emissions could reach 5% to 6.14%, the achievable technical potential varies between 2.3% and 2.8% of total emissions. The economic performance of agricultural biogas plants correlates closely with their size and bioenergy generation potential.

Duckweed from a Biorefinery System: Nutrient Recovery Efficiency and Forage Value

This paper presents the results of an interdisciplinary study aimed at assessing the possibility of using duckweed to purify and recover nutrients from the effluent remaining after struvite precipitation and ammonia stripping from a liquid fraction of anaerobic digestate in a biorefinery located at a Dutch dairy cattle production farm. The nutritional value of duckweed obtained in a biorefinery was assessed as well. Duckweed (Lemna minuta) was cultured on a growth medium with various concentrations of effluent from a biorefinery (EFL) and digested slurry (DS) not subjected to the nutrient recovery process. The study’s results showed that duckweed culture on the media with high contents of DS or EFL was impossible because they both inhibited its growth. After 15 days of culture, the highest duckweed yield was obtained from the ponds with DS or EFL contents in the medium reaching 0.39% (37.8 g fresh matter (FM) and 16.8 g FM per 8500 mL of the growth medium, respectively). The recovery of N by duckweed was approximately 75% and 81%, whereas that of P was approximately 45% and 55% of the growth media with EFL0.39% and DS0.39%, respectively. Duckweed obtained from the biorefinery proved to be a valuable high-protein feedstuff with high contents of α-tocopherol and carotenoids. With a protein content in duckweed approximating 35.4–36.1%, it is possible to obtain 2–4 t of protein per 1 ha from EFL0.39% and DS0.39% ponds, respectively.

The Effect of Amending Soil with Waste Elemental Sulfur on the Availability of Selected Macroelements and Heavy Metals

Elemental sulfur of waste origin may be a valuable sulfur source for plants. However, assessing the suitability of environmental use of a waste material should confirm there is no harmful effect of the material on soil environment. The purpose of the incubation experiment was to assess the availability of selected elements (P, K, Ca, Mg, Fe, Mn, Zn, Cu, Cr, Ni, Pb, Cd) in soils supplemented with waste elemental sulfur. The research was conducted on two soils: light and heavy, and with three sulfur doses applied to each soil. Available forms of elements in the soils were extracted 60 days after the waste introduction, with three reagents: 0.01 mol L−1 CaCl2, Mehlich 3 and 1 mol L−1 HCl. Additionally, to determine the impact of the introduced sulfur on soil acidification, soil pH was periodically checked during the experiment. The sulfur addition intensified acidification of the light soil, and, to a lesser extent, of the heavy soil. The acidifying effect was stronger when the sulfur dose was higher. The content of available forms of elements in the soils depended mainly on the strength of the used extractants (generally, the highest amounts were extracted with 1 mol L−1 HCl and the lowest with 0.01 mol L−1 CaCl2). The effect of sulfur introduction on element availability was small. No harmful effect on element availability in soils was stated.

Environmental and Economic Sustainability of Swine Wastewater Treatments Using Ammonia Stripping and Anaerobic Digestion: A Short Review

One of the most promising systems to treat swine wastewater is air stripping. This system simultaneously recovers nitrogen salts, to be used as fertiliser, and reduces the organic pollutant load in the effluents of swine breeding farms. Several reviews have discussed the air stripping as a treatment for many types of industrial wastewater or nitrogen-rich digestate (the liquid effluent derived from the anaerobic digestion plants) for the stripping/recovery of nutrients. However, reviews about the use of air stripping as treatment for raw or anaerobically digested swine wastewater are not available in literature. To fill this gap, this study: (i) Summarises the experiences of air stripping for recovery of ammonium salts from both raw and digested swine wastewater; and (ii) compares air stripping efficiency under different operational conditions. Moreover, combined systems including air stripping (such as struvite crystallisation, chemical precipitation, microwave radiation) have been compared. These comparisons have shown that air stripping of raw and digested swine wastewater fits well the concept of bio-refinery, because this system allows the sustainable management of the piggery effluent by extracting value-added compounds, by-products, and/or energy from wastewater. On the other hand, air stripping of raw and digested swine wastewater has not been extensively studied and more investigations should be carried out.