1
|
Zheng X, Chen X, Qu A, Yang W, Tao L, Li F, Huang J, Xu X, Tang J, Hou P, Han W. Valorisation of food waste for valuable by-products generation with economic assessment. JOURNAL OF ENVIRONMENTAL MANAGEMENT 2023; 338:117762. [PMID: 37003224 DOI: 10.1016/j.jenvman.2023.117762] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 12/11/2022] [Revised: 02/02/2023] [Accepted: 03/17/2023] [Indexed: 06/19/2023]
Abstract
This study assessed the techno-economic feasibility of a biorefinery for valuable by-products (mainly hydrogen, ethanol and fertilizer) generation from food waste. The plant was designed to be built in Zhejiang province (China) with a processing capacity of 100 t food waste per day. It was found that the total capital investment (TCI) and annual operation cost (AOC) of the plant were US$ 7625549 and US$ 2432290.7 year-1, respectively. After the tax, US$ 3141867.6 year-1 of net profit could be reached. The payback period (PBP) was 3.5 years at a 7% discount rate. The internal rate of return (IRR) and return on investment (ROI) were 45.54% and 43.88%, respectively. Shutdown condition could happen with the feed of food waste less than 7.84 t day-1 (2587.2 t year-1) for the plant. This work was beneficial for attracting interests and even investment for valuable by-products generation from food waste in large scale.
Collapse
Affiliation(s)
- Xietian Zheng
- College of Materials and Environmental Engineering, Hangzhou Dianzi University, Hangzhou 310018, China
| | - Xikai Chen
- College of Materials and Environmental Engineering, Hangzhou Dianzi University, Hangzhou 310018, China
| | - Anlan Qu
- College of Horticulture, Northwest A&F University, Xi'an 712100, China
| | - Wenjing Yang
- College of Materials and Environmental Engineering, Hangzhou Dianzi University, Hangzhou 310018, China
| | - Lu Tao
- College of Materials and Environmental Engineering, Hangzhou Dianzi University, Hangzhou 310018, China
| | - Feiyue Li
- College of Materials and Environmental Engineering, Hangzhou Dianzi University, Hangzhou 310018, China
| | - Jingang Huang
- College of Materials and Environmental Engineering, Hangzhou Dianzi University, Hangzhou 310018, China; School of Automation, The Belt and Road Information Research Institute, Hangzhou Dianzi University, Hangzhou, 310018, China
| | - Xiaobin Xu
- School of Automation, The Belt and Road Information Research Institute, Hangzhou Dianzi University, Hangzhou, 310018, China
| | - Junhong Tang
- College of Materials and Environmental Engineering, Hangzhou Dianzi University, Hangzhou 310018, China
| | - Pingzhi Hou
- School of Automation, The Belt and Road Information Research Institute, Hangzhou Dianzi University, Hangzhou, 310018, China
| | - Wei Han
- College of Materials and Environmental Engineering, Hangzhou Dianzi University, Hangzhou 310018, China; School of Automation, The Belt and Road Information Research Institute, Hangzhou Dianzi University, Hangzhou, 310018, China.
| |
Collapse
|
2
|
Roy P, Mohanty AK, Dick P, Misra M. A Review on the Challenges and Choices for Food Waste Valorization: Environmental and Economic Impacts. ACS ENVIRONMENTAL AU 2023; 3:58-75. [PMID: 36941850 PMCID: PMC10021016 DOI: 10.1021/acsenvironau.2c00050] [Citation(s) in RCA: 16] [Impact Index Per Article: 16.0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 08/29/2022] [Revised: 12/08/2022] [Accepted: 12/09/2022] [Indexed: 01/22/2023]
Abstract
Valorization of food waste (FW) is instrumental for reducing the environmental and economic burden of FW and transitioning to a circular economy. The FW valorization process has widely been studied to produce various end-use products and summarize them; however, their economic, environmental, and social aspects are limited. This study synthesizes some of the valorization methods used for FW management and produces value-added products for various applications, and also discusses the technological advances and their environmental, economic, and social aspects. Globally, 1.3 billion tonnes of edible food is lost or wasted each year, during which about 3.3 billion tonnes of greenhouse gas is emitted. The environmental (-347 to 2969 kg CO2 equiv/tonne FW) and economic (-100 to $138/tonne FW) impacts of FW depend on the multiple parameters of food chains and waste management systems. Although enormous efforts are underway to reduce FW as well as valorize unavoidable FW to reduce environmental and economic loss, it seems the transdisciplinary approach/initiative would be essential to minimize FW as well as abate the environmental impacts of FW. A joint effort from stakeholders is the key to reducing FW and the efficient and effective valorization of FW to improve its sustainability. However, any initiative in reducing food waste should consider a broader sustainability check to avoid risks to investment and the environment.
Collapse
Affiliation(s)
- Poritosh Roy
- School
of Engineering, Thornbrough Building, University
of Guelph, 50 Stone Road East, Guelph, Ontario N1G 2W1, Canada
- Bioproducts
Discovery and Development Centre, Department of Plant Agriculture,
Crop Science Building, University of Guelph, 50 Stone Road East, Guelph, Ontario N1G 2W1, Canada
| | - Amar K. Mohanty
- School
of Engineering, Thornbrough Building, University
of Guelph, 50 Stone Road East, Guelph, Ontario N1G 2W1, Canada
- Bioproducts
Discovery and Development Centre, Department of Plant Agriculture,
Crop Science Building, University of Guelph, 50 Stone Road East, Guelph, Ontario N1G 2W1, Canada
- (A.K.M.)
| | - Phil Dick
- Ontario
Ministry of Agriculture, Food and Rural Affairs, Guelph, Ontario N1G 4Y2, Canada
| | - Manjusri Misra
- School
of Engineering, Thornbrough Building, University
of Guelph, 50 Stone Road East, Guelph, Ontario N1G 2W1, Canada
- Bioproducts
Discovery and Development Centre, Department of Plant Agriculture,
Crop Science Building, University of Guelph, 50 Stone Road East, Guelph, Ontario N1G 2W1, Canada
- (M.M.)
| |
Collapse
|
3
|
Linke JA, Rayat A, Ward JM. Production of indigo by recombinant bacteria. BIORESOUR BIOPROCESS 2023; 10:20. [PMID: 36936720 PMCID: PMC10011309 DOI: 10.1186/s40643-023-00626-7] [Citation(s) in RCA: 3] [Impact Index Per Article: 3.0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 09/23/2022] [Accepted: 01/06/2023] [Indexed: 03/15/2023] Open
Abstract
Indigo is an economically important dye, especially for the textile industry and the dyeing of denim fabrics for jeans and garments. Around 80,000 tonnes of indigo are chemically produced each year with the use of non-renewable petrochemicals and the use and generation of toxic compounds. As many microorganisms and their enzymes are able to synthesise indigo after the expression of specific oxygenases and hydroxylases, microbial fermentation could offer a more sustainable and environmentally friendly manufacturing platform. Although multiple small-scale studies have been performed, several existing research gaps still hinder the effective translation of these biochemical approaches. No article has evaluated the feasibility and relevance of the current understanding and development of indigo biocatalysis for real-life industrial applications. There is no record of either established or practically tested large-scale bioprocess for the biosynthesis of indigo. To address this, upstream and downstream processing considerations were carried out for indigo biosynthesis. 5 classes of potential biocatalysts were identified, and 2 possible bioprocess flowsheets were designed that facilitate generating either a pre-reduced dye solution or a dry powder product. Furthermore, considering the publicly available data on the development of relevant technology and common bioprocess facilities, possible platform and process values were estimated, including titre, DSP yield, potential plant capacities, fermenter size and batch schedule. This allowed us to project the realistic annual output of a potential indigo biosynthesis platform as 540 tonnes. This was interpreted as an industrially relevant quantity, sufficient to provide an annual dye supply to a single industrial-size denim dyeing plant. The conducted sensitivity analysis showed that this anticipated output is most sensitive to changes in the reaction titer, which can bring a 27.8% increase or a 94.4% drop. Thus, although such a biological platform would require careful consideration, fine-tuning and optimization before real-life implementation, the recombinant indigo biosynthesis was found as already attractive for business exploitation for both, luxury segment customers and mass-producers of denim garments. Graphical Abstract Supplementary Information The online version contains supplementary material available at 10.1186/s40643-023-00626-7.
Collapse
Affiliation(s)
- Julia A. Linke
- grid.83440.3b0000000121901201Chemical Engineering Department, University College London (UCL), Torrington Place, London, WC1E 7JE UK
- grid.83440.3b0000000121901201Division of Medicine, University College London (UCL), 5 University Street, London, WC1E 6JF UK
| | - Andrea Rayat
- grid.83440.3b0000000121901201Biochemical Engineering Department, University College London (UCL), Gower St., London, WC1E 6BT UK
| | - John M. Ward
- grid.83440.3b0000000121901201Biochemical Engineering Department, University College London (UCL), Gower St., London, WC1E 6BT UK
| |
Collapse
|
4
|
Chen X, Zheng X, Pei Y, Chen W, Lin Q, Huang J, Hou P, Tang J, Han W. Process design and techno-economic analysis of fuel ethanol production from food waste by enzymatic hydrolysis and fermentation. BIORESOURCE TECHNOLOGY 2022; 363:127882. [PMID: 36067898 DOI: 10.1016/j.biortech.2022.127882] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 07/31/2022] [Revised: 08/26/2022] [Accepted: 08/27/2022] [Indexed: 06/15/2023]
Abstract
In this study, fuel ethanol production from food waste using enzymatic hydrolysis and fermentation was evaluated from techno-economic viewpoint. The plant was designed with a capacity of 10 t/d food waste and a lifetime of 15-year. The total capital cost, annual operation cost and annual net profits of the plant were US$ 367,552, US$ 155,959 and US$ 74,995.57, respectively. The plant was economically viable as long as the internal rate of return remained below 29.8%. The shortest payback time was 5 years with discount rate of 5%. The price of fuel ethanol and food waste treatment fee were the most important variables for the economic performance of the plant by sensitivity analysis. This work could provide the basic knowledge for techno-economic analysis of food waste treatment and promote the industrial production of fuel ethanol.
Collapse
Affiliation(s)
- Xikai Chen
- College of Materials and Environmental Engineering, Hangzhou Dianzi University, Hangzhou 310018, China
| | - Xietian Zheng
- College of Materials and Environmental Engineering, Hangzhou Dianzi University, Hangzhou 310018, China
| | - Yanbo Pei
- College of Electronics and Information, Hangzhou Dianzi University, Hangzhou 310018, China
| | - Weikun Chen
- College of Materials and Environmental Engineering, Hangzhou Dianzi University, Hangzhou 310018, China
| | - Qiang Lin
- College of Materials and Environmental Engineering, Hangzhou Dianzi University, Hangzhou 310018, China
| | - Jingang Huang
- College of Materials and Environmental Engineering, Hangzhou Dianzi University, Hangzhou 310018, China; School of Automation, The Belt and Road Information Research Institute, Hangzhou Dianzi University, Hangzhou 310018, China
| | - Pingzhi Hou
- School of Automation, The Belt and Road Information Research Institute, Hangzhou Dianzi University, Hangzhou 310018, China
| | - Junhong Tang
- College of Materials and Environmental Engineering, Hangzhou Dianzi University, Hangzhou 310018, China
| | - Wei Han
- College of Materials and Environmental Engineering, Hangzhou Dianzi University, Hangzhou 310018, China; School of Automation, The Belt and Road Information Research Institute, Hangzhou Dianzi University, Hangzhou 310018, China.
| |
Collapse
|
5
|
Kim HJ, Kim SJ, Lee K, Foster RI. A short review on hydrophobic pervaporative inorganic membranes for ethanol/water separation applications. KOREAN J CHEM ENG 2022. [DOI: 10.1007/s11814-022-1173-5] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/29/2022]
|
6
|
Sondhi S, Kaur PS, Kaur M. Techno-economic analysis of bioethanol production from microwave pretreated kitchen waste. SN APPLIED SCIENCES 2020. [DOI: 10.1007/s42452-020-03362-1] [Citation(s) in RCA: 13] [Impact Index Per Article: 3.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/07/2023] Open
|