An Improved LightGBM Algorithm for Online Fault Detection of Wind Turbine Gearboxes

Predictive maintenance in Industry 4.0: a survey of planning models and machine learning techniques

Equipment downtime resulting from maintenance in various sectors around the globe has become a major concern. The effectiveness of conventional reactive maintenance methods in addressing interruptions and enhancing operational efficiency has become inadequate. Therefore, acknowledging the constraints associated with reactive maintenance and the growing need for proactive approaches to proactively detect possible breakdowns is necessary. The need for optimisation of asset management and reduction of costly downtime emerges from the demand for industries. The work highlights the use of Internet of Things (IoT)-enabled Predictive Maintenance (PdM) as a revolutionary strategy across many sectors. This article presents a picture of a future in which the use of IoT technology and sophisticated analytics will enable the prediction and proactive mitigation of probable equipment failures. This literature study has great importance as it thoroughly explores the complex steps and techniques necessary for the development and implementation of efficient PdM solutions. The study offers useful insights into the optimisation of maintenance methods and the enhancement of operational efficiency by analysing current information and approaches. The article outlines essential stages in the application of PdM, encompassing underlying design factors, data preparation, feature selection, and decision modelling. Additionally, the study discusses a range of ML models and methodologies for monitoring conditions. In order to enhance maintenance plans, it is necessary to prioritise ongoing study and improvement in the field of PdM. The potential for boosting PdM skills and guaranteeing the competitiveness of companies in the global economy is significant through the incorporation of IoT, Artificial Intelligence (AI), and advanced analytics.

Tree-Based Machine Learning Models with Optuna in Predicting Impedance Values for Circuit Analysis

The transmission characteristics of the printed circuit board (PCB) ensure signal integrity and support the entire circuit system, with impedance matching being critical in the design of high-speed PCB circuits. Because the factors affecting impedance are closely related to the PCB production process, circuit designers and manufacturers must work together to adjust the target impedance to maintain signal integrity. Five machine learning models, including decision tree (DT), random forest (RF), extreme gradient boosting (XGBoost), categorical boosting (CatBoost), and light gradient boosting machine (LightGBM), were used to forecast target impedance values. Furthermore, the Optuna algorithm is used to determine forecasting model hyperparameters. This study applied tree-based machine learning techniques with Optuna to predict impedance. The results revealed that five tree-based machine learning models with Optuna can generate satisfying forecasting accuracy in terms of three measurements, including mean absolute percentage error (MAPE), root mean square error (RMSE), and coefficient of determination (R2). Meanwhile, the LightGBM model with Optuna outperformed the other models. In addition, by using Optuna to tune the parameters of machine learning models, the accuracy of impedance matching can be increased. Thus, the results of this study suggest that the tree-based machine learning techniques with Optuna are a viable and promising alternative for predicting impedance values for circuit analysis.

A velocity-guided Harris hawks optimizer for function optimization and fault diagnosis of wind turbine

Harris hawks optimizer (HHO) is a relatively novel meta-heuristic approach that mimics the behavior of Harris hawk over the process of predating the rabbits. The simplicity and easy implementation of HHO have attracted extensive attention of many researchers. However, owing to its capability to balance between exploration and exploitation is weak, HHO suffers from low precision and premature convergence. To tackle these disadvantages, an improved HHO called VGHHO is proposed by embedding three modifications. Firstly, a novel modified position search equation in exploitation phase is designed by introducing velocity operator and inertia weight to guide the search process. Then, a nonlinear escaping energy parameter E based on cosine function is presented to achieve a good transition from exploration phase to exploitation phase. Thereafter, a refraction-opposition-based learning mechanism is introduced to generate the promising solutions and helps the swarm to flee from the local optimal solution. The performance of VGHHO is evaluated on 18 classic benchmarks, 30 latest benchmark tests from CEC2017, 21 benchmark feature selection problems, fault diagnosis problem of wind turbine and PV model parameter estimation problem, respectively. The simulation results indicate that VHHO has higher solution quality and faster convergence speed than basic HHO and some well-known algorithms in the literature on most of the benchmark and real-world problems.

Intelligent Fault Diagnosis Method for Gearboxes Based on Deep Transfer Learning

The complex operating environment of gearboxes and the easy interference of early fault feature information make fault identification difficult. This paper proposes a fault diagnosis method based on a combination of whale optimization algorithm (WOA), variational mode decomposition (VMD), and deep transfer learning. First, the VMD is optimized by using the WOA, and the minimum sample entropy is used as the fitness function to solve for the K value and penalty parameter α corresponding to the optimal decomposition of the VMD, and the correlation coefficient is used to reconstruct the signal. Second, the reconstructed signal after reducing noise is used to generate a two-dimensional image using the continuous wavelet transform method as the transfer learning target domain data. Finally, the AlexNet model is used as the transfer object, which is pretrained and fine-tuned with model parameters to make it suitable for early crack fault diagnosis in gearboxes. The experimental results show that the method proposed in this paper can effectively reduce the noise of gearbox vibration signals under a complex working environment, and the fault diagnosis method of using transfer learning is effective and achieves high accuracy of fault diagnosis.

Fault Detection of Wind Turbine Gearboxes Based on IBOA-ERF

As one of the key components of wind turbines, gearboxes are under complex alternating loads for a long time, and the safety and reliability of the whole machine are often affected by the failure of internal gears and bearings. Aiming at the difficulty of optimizing the parameters of wind turbine gearbox fault detection models based on extreme random forest, a fault detection model with extreme random forest optimized by the improved butterfly optimization algorithm (IBOA-ERF) is proposed. The algebraic sum of the false alarm rate and the missing alarm rate of the fault detection model is constructed as the fitness function, and the initial position and position update strategy of the individual are improved. A chaotic mapping strategy is introduced to replace the original population initialization method to enhance the randomness of the initial population distribution. An adaptive inertia weight factor is proposed, combined with the landmark operator of the pigeon swarm optimization algorithm to update the population position iteration equation to speed up the convergence speed and improve the diversity and robustness of the butterfly optimization algorithm. The dynamic switching method of local and global search stages is adopted to achieve dynamic balance between global exploration and local search, and to avoid falling into local optima. The ERF fault detection model is trained, and the improved butterfly optimization algorithm is used to obtain optimal parameters to achieve fast response of the proposed model with good robustness and generalization under high-dimensional data. The experimental results show that, compared with other optimization algorithms, the proposed fault detection method of wind turbine gearboxes has a lower false alarm rate and missing alarm rate.

Fault Detection for Wind Turbine Blade Bolts Based on GSG Combined with CS-LightGBM

Aiming at the problem of class imbalance in the wind turbine blade bolts operation-monitoring dataset, a fault detection method for wind turbine blade bolts based on Gaussian Mixture Model-Synthetic Minority Oversampling Technique-Gaussian Mixture Model (GSG) combined with Cost-Sensitive LightGBM (CS-LightGBM) was proposed. Since it is difficult to obtain the fault samples of blade bolts, the GSG oversampling method was constructed to increase the fault samples in the blade bolt dataset. The method obtains the optimal number of clusters through the BIC criterion, and uses the GMM based on the optimal number of clusters to optimally cluster the fault samples in the blade bolt dataset. According to the density distribution of fault samples in inter-clusters, we synthesized new fault samples using SMOTE in an intra-cluster. This retains the distribution characteristics of the original fault class samples. Then, we used the GMM with the same initial cluster center to cluster the fault class samples that were added to new samples, and removed the synthetic fault class samples that were not clustered into the corresponding clusters. Finally, the synthetic data training set was used to train the CS-LightGBM fault detection model. Additionally, the hyperparameters of CS-LightGBM were optimized by the Bayesian optimization algorithm to obtain the optimal CS-LightGBM fault detection model. The experimental results show that compared with six models including SMOTE-LightGBM, CS-LightGBM, K-means-SMOTE-LightGBM, etc., the proposed fault detection model is superior to the other comparison methods in the false alarm rate, missing alarm rate and F1-score index. The method can well realize the fault detection of large wind turbine blade bolts.

Fault Detection of Wind Turbine Electric Pitch System Based on IGWO-ERF

It is difficult to optimize the fault model parameters when Extreme Random Forest is used to detect the electric pitch system fault model of the double-fed wind turbine generator set. Therefore, Extreme Random Forest which was optimized by improved grey wolf algorithm (IGWO-ERF) was proposed to solve the problems mentioned above. First, IGWO-ERF imports the Cosine model to nonlinearize the linearly changing convergence factor α to balance the global exploration and local exploitation capabilities of the algorithm. Then, in the later stage of the algorithm iteration, α wolf generates its mirror wolf based on the lens imaging learning strategy to increase the diversity of the population and prevent local optimum of the population. The electric pitch system fault detection method of the wind turbine generator set sets the generator power of the variable pitch system as the main state parameter. First, it uses the Pearson correlation coefficient method to eliminate the features with low correlation with the electric pitch system generator power. Then, the remaining features are ranked by the importance of the RF features. Finally, the top N features are selected to construct the electric pitch system fault data set. The data set is divided into a training set and a test set. The training set is used to train the proposed fault detection model, and the test set is used for testing. Compared with other parameter optimization algorithms, the proposed method has lower FNR and FPR in the electric pitch system fault detection of the wind turbine generator set.

Identification of Fishing Vessel Types and Analysis of Seasonal Activities in the Northern South China Sea Based on AIS Data: A Case Study of 2018

In recent years, concern has increased about the depletion of marine resources caused by the overexploitation of fisheries and the degradation of ecosystems. The Automatic Identification System (AIS) is a powerful tool increasingly used for monitoring marine fishing activity. In this paper, identification of the type of fishing vessel (trawlers, gillnetters and seiners) was carried out using 150 million AIS tracking points in April, June and September 2018 in the northern South China Sea (SCS). The vessels’ spatial and temporal distribution, duration of fishing time and other activity patterns were analyzed in different seasons. An identification model for fishing vessel types was developed using a Light Gradient Boosting Machine (LightGBM) approach with three categories with a total of 60 features: speed and heading, location changes, and speed and displacement in multiple states. The accuracy of this model reached 95.68%, which was higher than other advanced algorithms such as XGBoost. It was found that the activity hotspots of Chinese fishing vessels, especially trawlers, showed a tendency to move northward through the year in the northern SCS. Furthermore, Chinese fishing vessels showed low fishing intensity during the fishing moratorium months and traditional Chinese holidays. This research work indicates the value of AIS data in providing decision-making assistance for the development of fishery resources and marine safety management in the northern SCS.

Prediction of River Stage Using Multistep-Ahead Machine Learning Techniques for a Tidal River of Taiwan

Time-series prediction of a river stage during typhoons or storms is essential for flood control or flood disaster prevention. Data-driven models using machine learning (ML) techniques have become an attractive and effective approach to modeling and analyzing river stage dynamics. However, relatively new ML techniques, such as the light gradient boosting machine regression (LGBMR), have rarely been applied to predict the river stage in a tidal river. In this study, data-driven ML models were developed under a multistep-ahead prediction framework and evaluated for river stage modeling. Four ML techniques, namely support vector regression (SVR), random forest regression (RFR), multilayer perceptron regression (MLPR), and LGBMR, were employed to establish data-driven ML models with Bayesian optimization. The models were applied to simulate river stage hydrographs of the tidal reach of the Lan-Yang River Basin in Northeastern Taiwan. Historical measurements of rainfall, river stages, and tidal levels were collected from 2004 to 2017 and used for training and validation of the four models. Four scenarios were used to investigate the effect of the combinations of input variables on river stage predictions. The results indicated that (1) the tidal level at a previous stage significantly affected the prediction results; (2) the LGBMR model achieves more favorable prediction performance than the SVR, RFR, and MLPR models; and (3) the LGBMR model could efficiently and accurately predict the 1–6-h river stage in the tidal river. This study provides an extensive and insightful comparison of four data-driven ML models for river stage forecasting that can be helpful for model selection and flood mitigation.

Wind Turbine Main Bearing Fault Prognosis Based Solely on SCADA Data

As stated by the European Academy of Wind Energy (EAWE), the wind industry has identified main bearing failures as a critical issue in terms of increasing wind turbine reliability and availability. This is owing to major repairs with high replacement costs and long downtime periods associated with main bearing failures. Thus, the main bearing fault prognosis has become an economically relevant topic and is a technical challenge. In this work, a data-based methodology for fault prognosis is presented. The main contributions of this work are as follows: (i) Prognosis is achieved by using only supervisory control and data acquisition (SCADA) data, which is already available in all industrial-sized wind turbines; thus, no extra sensors that are designed for a specific purpose need to be installed. (ii) The proposed method only requires healthy data to be collected; thus, it can be applied to any wind farm even when no faulty data has been recorded. (iii) The proposed algorithm works under different and varying operating and environmental conditions. (iv) The validity and performance of the established methodology is demonstrated on a real underproduction wind farm consisting of 12 wind turbines. The obtained results show that advanced prognostic systems based solely on SCADA data can predict failures several months prior to their occurrence and allow wind turbine operators to plan their operations.

Mechanical Fault Diagnosis of a High Voltage Circuit Breaker Based on High-Efficiency Time-Domain Feature Extraction with Entropy Features

The fault samples of high voltage circuit breakers are few, the vibration signals are complex, the existing research methods cannot extract the effective information in the features, and it is easy to overfit, slow training, and other problems. To improve the efficiency of feature extraction of a circuit breaker vibration signal and the accuracy of circuit breaker state recognition, a Light Gradient Boosting Machine (LightGBM) method based on time-domain feature extraction with multi-type entropy features for mechanical fault diagnosis of the high voltage circuit breaker is proposed. First, the original vibration signal of the high voltage circuit breaker is segmented in the time domain; then, 16 features including 5 kinds of entropy features are extracted directly from each part of the original signal after time-domain segmentation, and the original feature set is constructed. Second, the Split importance value of each feature is calculated, and the optimal feature subset is determined by the forward feature selection, taking the classification accuracy of LightGBM as the decision variable. After that, the LightGBM classifier is constructed based on the feature vector of the optimal feature subset, which can accurately distinguish the mechanical fault state of the high voltage circuit breaker. The experimental results show that the new method has the advantages of high efficiency of feature extraction and high accuracy of fault identification.