Non-Isothermal Treatment of Oily Waters Using Ceramic Membrane: A Numerical Investigation

Hydrodynamic and Performance Evaluation of a Porous Ceramic Membrane Module Used on the Water-Oil Separation Process: An Investigation by CFD

Wastewater from the oil industry can be considered a dangerous contaminant for the environment and needs to be treated before disposal or re-use. Currently, membrane separation is one of the most used technologies for the treatment of produced water. Therefore, the present work aims to study the process of separating oily water in a module equipped with a ceramic membrane, based on the Eulerian–Eulerian approach and the Shear-Stress Transport (SST k-ω) turbulence model, using the Ansys Fluent^® 15.0. The hydrodynamic behavior of the water/oil mixture in the filtration module was evaluated under different conditions of the mass flow rate of the fluid mixture and oil concentration at the entrance, the diameter of the oil particles, and membrane permeability and porosity. It was found that an increase in the feed mass flow rate from 0.5 to 1.5 kg/s significantly influenced transmembrane pressure, that varied from 33.00 to 221.32 kPa. Besides, it was observed that the particle diameter and porosity of the membranes did not influence the performance of the filtration module; it was also verified that increasing the permeability of the membranes, from 3 × 10⁻¹⁵ to 3 × 10⁻¹³ m², caused transmembrane pressure reduction of 22.77%. The greater the average oil concentration at the permeate (from 0.021 to 0.037 kg/m³) and concentrate (from 1.00 to 1.154 kg/m³) outlets, the higher the average flow rate of oil at the permeate outlets. These results showed that the filter separator has good potential for water/oil separation.

Oily Water Separation Process Using Hydrocyclone of Porous Membrane Wall: A Numerical Investigation

This research aims to study the process of separating water contaminated with oil using a hydrocyclone with a porous wall (membrane), containing two tangential inlets and two concentric outlets (concentrate and permeate), at the base of the equipment. For the study, the computational fluid dynamics technique was used in a Eulerian–Eulerian approach to solve the mass and linear momentum conservation equations and the turbulence model. The effects of the concentration polarization layer thickness and membrane rejection coefficient on the permeate flow, hydrodynamic behavior of the fluids inside the hydrocyclone, and equipment performance were evaluated. Results of the velocity, transmembrane pressure and oil concentration profiles along the equipment, and hydrocyclone performance are presented and analyzed. The results confirmed the effect of the membrane rejection coefficient on the equipment performance and the high potential of the hydrocyclone with a porous wall to be used in the oil–water mixture separation.

Impact of Permeable Membrane on the Hydrocyclone Separation Performance for Oily Water Treatment

In the oil industry and academy, the treatment of water contaminated with oil using conventional hydrocyclones and membranes has been an alternative to meet the requirements established by environmental control agencies. However, such equipment is not fully efficient in the treatment of much diluted oily water, with both presenting restrictions in their performance. In this sense, the present work proposes to study the separation process of oily water using a new configuration of hydrocyclone, equipped with a porous ceramic membrane in the conical part’s wall (filtering hydrocyclone). For the theoretical study, a Eulerian–Eulerian approach was applied to solve the mass and momentum conservation equations, and the turbulence model, using the computational fluid dynamics technique. The results of the velocity, pressure and volumetric fraction of the involved phases, and the separation performance of the hydrocyclone, are presented, analyzed, and compared with those obtained with a conventional hydrocyclone. The results confirmed the high potential of the proposed equipment to be used in the separation of the water and oil mixture.