Life Cycle Assessment of Electric Vehicle Batteries: An Overview of Recent Literature

Urgent needs for second life using and recycling design of wasted electric vehicles (EVs) lithium-ion battery: a scientometric analysis

Currently, lithium-ion batteries are increasingly widely used and generate waste due to the rapid development of the EV industry. Meanwhile, how to reuse "second life" and recycle "extracting of valuable metals" of these wasted EVBs has been a hot research topic. The 4810 relevant articles from SCI and SSCI Scopus databases were obtained. Scientometric analysis about second life using and recycling methodologies of wasted EVBs was conducted by VOSviewer, Pajek, and Netdraw. According to analytical results, the research of second life using and recycling mythologies has been growing and the expected achievement will continue to increase. China, Germany, the USA, Italy, and the UK are the most active countries in this field. Tsinghua University in China, "Fraunhofer ISI, Karlsruhe" in Germany, and "Polytechnic di Torino" in Italy are the most productive single and collaborative institutions. The journals SAE technical papers and World Electric Vehicle Journal have the highest publication and citations than other journals. Chinese author "Li Y" has the highest number of 36 publications, and his papers were cited 589 times by other authors. By analyzing the co-occurrence and keywords, energy analysis, second life (stationary using, small industry), and treatment methods, (hydrometallurgy and pyrometallurgical, electrochemical, bio-metallurgical) were the hot research topics. The S-curve from the article indicates hydrometallurgical and bio-metallurgical methods are attached with great potential in the near future. Further, different treatment methodologies are observed especially advanced techniques in hydrometallurgical, and spent medium bioleaching techniques in bio-metallurgical are good, economically cheap, has low CO2 emission, environmentally friendly, and has high recovery rate. Finally, this research provides information on second life use and top recycling methodology opportunities for future research direction for researchers and decision-makers who are interested in this research.

Life cycle assessment of electric vehicles: a systematic review of literature

This study addresses the pressing need to evaluate the life cycle assessment (LCA) of electric vehicles (EVs) in comparison to traditional vehicles, amid growing environmental concerns and the quest for sustainable transportation alternatives. Through a systematic four-stage literature review, it strives to provide essential insights into the environmental impact, energy consumption, and resource utilization associated with EVs, thereby informing well-informed decisions in the transition to more sustainable transportation systems. The study's findings underscore a compelling environmental advantage of EVs. They emit a staggering 97% less CO2 equivalent emissions when compared to petrol vehicles, and a significant 70% less compared to their diesel counterparts, rendering them a crucial instrument in the battle against climate change. These environmental benefits are intricately linked to the adoption of clean energy sources and advanced battery technology. Furthermore, the study highlights the potential for additional emissions reduction through the extension of EV lifespans achieved by recycling and advanced battery technologies, with Li-ion batteries enjoying a second life as secondary storage systems. However, challenges remain, most notably the scarcity of rare earth materials essential for EV technology. The study's policy recommendations advocate for a swift shift towards clean energy sources in both EV production and usage, substantial investments in advanced battery technology, and robust support for recycling initiatives. Addressing the rare earth material shortage is paramount to the sustained growth and viability of EVs, facilitating a greener and more sustainable future in the realm of transportation.

Validation of a Lumped Parameter Model of the Battery Thermal Management System of a Hybrid Train by Means of Ultrasonic Clamp-On Flow Sensor Measurements and Hydronic Optimization

Electrification of the field of transport is one of the key elements needed to reach the targets of greenhouse gas emissions reduction and carbon neutrality planned by the European Green Deal. In the railway sector, the hybrid powertrain solution (diesel-electric) is emerging, especially for non-electrified lines. Electric components, especially battery power systems, need an efficient thermal management system that guarantees the batteries will work within specific temperature ranges and a thermal uniformity between the modules. Therefore, a hydronic balancing needs to be realized between the parallel branches that supply the battery modules, which is often realized by introducing pressure losses in the system. In this paper, a thermal management system for battery modules (BTMS) of a hybrid train has been studied experimentally, to analyze the flow rates in each branch and the pressure losses. Since many branches of this system are built inside the battery box of the hybrid train, flow rate measurements have been conducted by means of an ultrasonic clamp-on flow sensor because of its minimal invasiveness and its ability to be quickly installed without modifying the system layout. Experimental data of flow rate and pressure drop have then been used to validate a lumped parameter model of the system, realized in the Simcenter AMESim^® environment. This tool has then been used to find the hydronic balancing condition among all the battery modules; two solutions have been proposed, and a comparison in terms of overall power saved due to the reduction in pressure losses has been performed.

How can new energy vehicles become qualified relays from the perspective of carbon neutralization? Literature review and research prospect based on the CiteSpace knowledge map

Analyzing the feasibility of fuel vehicle transition will be conducive to the realization of the carbon neutralization goal. However, at present, there are few studies specifically aimed at the transition of fuel vehicles. Therefore, this study first analyzed the necessity for the transition of fuel vehicles and then used CiteSpace to analyze 2081 articles in the core Web of Science database in the past decade with "fuel vehicle emission reduction" as the search keyword. After clarifying the research context and development frontier of fuel vehicle emission reduction, we found that most of the literature with the research theme on this topic ends with the research of electric vehicles. Therefore, we took new energy vehicles represented by electric vehicles as the starting point to explore the realization path of carbon neutralization by analyzing the development dilemma and residents' feedback on electric vehicles. Finally, the research review and research prospects were carried out. The study found that although the development of new energy vehicles has made obvious progress at this stage, there are still some problems in comprehensively promoting electric vehicles, such as battery power, charging facilities, and the weak willingness of consumers to accept electric vehicles. Therefore, improving the usage efficiency of new energy vehicles can more effectively force fuel vehicles and new energy vehicles to complete the relay from the perspective of market attraction. This study will provide a more scientific solution and implementation path for the transition of fuel vehicles in various countries.

Sodium-Ion Batteries with Ti1Al1TiC1.85 MXene as Negative Electrode: Life Cycle Assessment and Life Critical Resource Use Analysis

Electrochemical storage systems are an enabling solution for the electric system ecological transition, allowing a deeper penetration of nonprogrammable renewable energy resources, such as wind and solar energy. Lithium-ion batteries (LIBs) are state of the art energy storage technology. Nevertheless, LIBs show critical problems linked to their production, especially for what concerns energy consumption, greenhouse gas emissions, and rare raw materials use. Finding alternative storage technologies seems crucial for support energy transition, but at the same time, it is important to study their sustainability from the very beginning of their technological development. Using this framework, this paper presents a life cycle based environmental-economic assessment, comparing Na-ion coin cells (Ti1Al1TiC1.85 MXene as anode material) with LIBs. LCA results show that the assessed Sodium-ion batteries (SIBs) are less environmentally friendly than LIBs, an outcome driven by the SIBs’ lower energy density. However, if results are shown by mass, SIBs can represent potential alternatives to LIBs. On the other hand, the analysis shows that even Na-ions already use less critical resources, both in absolute and in relative values, highlighting the need, at least for the European Union, to find valid alternatives to LIBs if the 2050 decarbonization targets are to be met.

Exhaust Emissions from Plug-in and HEV Vehicles in Type-Approval Tests and Real Driving Cycles

The amount of hybrid vehicles and their contribution have increased in the global market. They are a promising aspect for a decrease in emissions. Different tests are used to determine the factors of such emissions. The goal of the present study was to compare the emissions of two hybrid vehicles of the same manufacturer: the plug-in version and the HEV version (gasoline + electric engine). These vehicles were chosen because they comprise the largest market share of hybrid cars in Poland. The exhaust emission tests were conducted in the WLTC tests on a chassis dynamometer and under real traffic conditions. Simultaneous testing on a dyno and under real driving is the most adequate test to assess the environmental aspects of vehicles—especially hybrids. The combustion engines of the tested vehicles were supplied with gasoline containing 5% biocomponents. The emissions, including CO2, CO, NOx, THC and PNs, were measured in accordance with the European Union procedure. According to the latter, the resistance to motion of the chassis dyno was adjusted to the road load, allowing the hybrid vehicles to move in electric mode and allowing the dynamometer to operate in energy recovery mode. The obtained emissions of CO2, CO, NOx and THC in the case of the plug-in hybrid vehicle were lower by 3%, 2%, 25%, and 13%, respectively, compared to the case of HEV. Fuel consumption in the case of the plug-in hybrid vehicle was lower by 3%, and PN was lower by 10% compared to the case of HEV (WLTC). In real driving conditions, the differences were more pronounced in favour of the plug-in vehicle: CO2 emissions in the RDE test were 30% lower, NOx emissions were 50% lower, and PN was 10% lower. An increase in emissions was only observed for CO2 emissions—the plug-in vehicle’s on-road emissions were 6% higher compared to the HEV. The obtained emissions for FC and PN varied with actual velocity values due to competitive driving between a combustion engine and an electric motor, as well as existing acceleration and deceleration events during the test and other factors.

Mitigation of Suspendable Road Dust in a Subpolar, Oceanic Climate

Tire and road wear particles (TRWP) are a significant source of atmospheric particulate matter and microplastic loading to waterways. Road wear is exacerbated in cold climate by the widespread use of studded tires. The goal of this research was to assess the anthropogenic levers for suspendable road dust generation and climatic conditions governing the environmental fate of non-exhaust particles in a wet maritime winter climate. Sensitivity analyses were performed using the NORTRIP model for the Capital region of Reykjavík, Iceland (64.1° N). Precipitation frequency (secondarily atmospheric relative humidity) governed the partitioning between atmospheric and waterborne PM10 particles (55% and 45%, respectively). Precipitation intensity, however, increased proportionally most the drainage to waterways via stormwater collection systems, albeit it only represented 5% of the total mass of dust generated in winter. A drastic reduction in the use of studded tires, from 46% to 15% during peak season, would be required to alleviate the number of ambient air quality exceedances. In order to achieve multifaceted goals of a climate resilient, resource efficient city, the most important mitigation action is to reduce overall traffic volume. Reducing traffic speed may help speed environmental outcomes.

Life Cycle Assessment on Electric Moped Scooter Sharing

Due to their small size and low energy demand, light electric vehicles (LEVs), such as electric moped scooters, are considered as a space efficient and eco-friendly alternative for mobility in cities. However, the growth of electric moped scooter sharing services raises the question of how environmentally friendly this business model is, considering the entire lifecycle. Due to the dynamic market and insufficient availability of public data on the business processes of sharing services only a few studies on the impact of shared electric mopeds are available. Especially there is a lack of research on the impacts of key operational logistic parameters of the sharing system. This paper aims to fill this gap by conducting a life cycle assessment using the example of an electric moped scooter manufactured and used in sharing services in Germany, based on different operating scenarios. The results show that e-moped sharing has a similar environmental impact on global warming potential, in terms of passenger kilometers, as public transport, especially if long product lifetimes as well as efficient operation logistics are realized.

Life Cycle Assessment of Stationary Storage Systems within the Italian Electric Network

The introduction of stationary storage systems into the Italian electric network is necessary to accommodate the increasing share of energy from non-programmable renewable sources and to reach progressive decarbonization targets. In this framework, a life cycle assessment is a suitable tool to assess environmental impacts during the entire life cycle of stationary storage systems, i.e., their sustainability. A Li-ion battery (lithium–iron–phosphate (LFP), nickel–manganese–cobalt (NMC) 532, and NMC 622) entire life cycle assessment (LCA) based on primary and literature data was performed. The LCA results showed that energy consumption (predominantly during cell production), battery design (particularly binder choice), inventory accuracy, and data quality are key aspects that can strongly affect results. Regarding the battery construction phase, LFP batteries showed better performance than the NMC ones, but when the end-of-life (EoL) stage was included, NMC cell performance became very close to those of LFPs. Sensitivity and uncertainty analyses, done using the Monte Carlo methodology, confirmed that the results (except for the freshwater eutrophication indicator) were characterized by a low dispersion and that the energy mix choice, during the different battery life phases, was able to greatly influence the overall impact. The use of primary and updated data related to battery cell production, like those used in the present paper, was necessary to obtain reliable results, and the application to a European production line is an item of novelty of this paper.

Environmental Life Cycle Impacts of Automotive Batteries Based on a Literature Review

We compiled 50 publications from the years 2005–2020 about life cycle assessment (LCA) of Li-ion batteries to assess the environmental effects of production, use, and end of life for application in electric vehicles. Investigated LCAs showed for the production of a battery pack per kWh battery capacity a median of 280 kWh/kWh_bc (25%-quantile–75%-quantile: 200–500 kWh/kWh_bc) for the primary energy consumption and a median of 120 kg CO2-eq/kWh_bc (25%-quantile–75%-quantile: 70–175 kg CO2-eq/kWh_bc) for greenhouse gas emissions. We expect results for current batteries to be in the lower range. Over the lifetime of an electric vehicle, these emissions relate to 20 g CO2-eq/km (25%-quantile–75%-quantile: 10–50 g CO2-eq/km). Considering recycling processes, greenhouse gas savings outweigh the negative environmental impacts of recycling and can reduce the life cycle greenhouse gas emissions by a median value of 20 kg CO2-eq/kWh_bc (25%-quantile–75%-quantile: 5–29 kg CO2-eq/kWh_bc). Overall, many LCA results overestimated the environmental impact of cell manufacturing, due to the assessments of relatively small or underutilized production facilities. Material emissions, like from mining and especially processing from metals and the cathode paste, could have been underestimated, due to process-based assumptions and non-regionalized primary data. Second-life applications were often not considered.

Environmental and Economic Sustainability of Electric Vehicles: Life Cycle Assessment and Life Cycle Costing Evaluation of Electricity Sources

The electro-mobility of vehicles could solve the negative effects of road transport, by decreasing greenhouse gas emissions. However, some electric vehicles also have a negative impact on the environment related to the nature of electricity used. This paper aims to evaluate the electricity sources for electric vehicles using a Life Cycle Thinking approach. Life cycle assessment, using several midpoints and endpoint methods, highlighted that the most damaging sources were lignite and diesel, while hydropower, wind, and biomass were the most sustainable ones. Cumulative energy demand showed that biomass used the least energy (0.034 MJ eq.), but originates from 100% non-renewable sources. Lignite, which also comes from 100% non-renewable sources, used the most energy (17.791 MJ eq.). The lowest carbon footprints were for wind, biomass, and photovoltaic (<0.1 kg CO2 eq). Municipal waste incineration and natural gas had a medium impact, while lignite, coal, peat, and diesel had a high impact (>1.0 kg CO2 eq.). Considering life cycle costing, photovoltaic electricity generation was the most expensive (0.2107 USD/kWh) while natural gas the cheapest (0.0661 USD/kWh). Therefore, this study presents an integrated approach that may offer a valid tool for decision-makers, giving them the possibility to choose the electricity sources for electric vehicles.