Thermochemical Treatment of Sewage Sludge Ash (SSA)—Potential and Perspective in Poland

Innovative Technological Approach for the Cyclic Nutrients Adsorption by Post-Digestion Sewage Sludge-Based Ash Co-Formed with Some Nanostructural Additives under a Circular Economy Framework

This paper presents a new, innovative technological approach, in line with Circular Economy principles, to the effective management of sludge generated during municipal wastewater treatment processes and subsequently used for biogas production. This approach allows for optimal, functional, and controlled cascade-type biotechnological thermal conversion of carbon compounds present in sewage sludge, later in solid digestate residues (after biogas production), and finally in the ash structure (after incineration, purposefully dosed nanostructural additives make the production of a useful solid product possible, especially for cyclic adsorption and slow release of nutrients (N, P, K) in the soil). The idea is generally targeted at achieving an innovative conversion cycle under a Circular Economy framework. In particular, it is based on an energy carrier (methane biogas) and direct energy production. The functionalized combustion by-products can be advantageous in agriculture. The use of ashes with nanostructural additives (halloysite, kaolinite) from combustion of sewage sludge after the anaerobic fermentation as an adsorbent of selected nutrients important in agriculture (Na⁺, K⁺, NO₃^-, SO₄^2-, PO₄^3-, Cl^-) was verified at laboratory scale. The tests were carried out both for pure ash and for the ash derived from combustion with the purposeful addition of kaolinite or halloysite. The equilibrium conditions for nitrate, potassium, sodium, phosphate(V), sulphate(VI), and chloride ions from aqueous solutions with the use of the three adsorbent structures were determined. The obtained innovative results were interpreted theoretically with adsorption isotherm models (Langmuir, Freundlich, Temkin, Jovanović). The most spectacular and clearly favorable results related to the influence of nanostructural additives in the process of sludge combustion, and formation of sorption surfaces under high temperature conditions were identified in the case of sorption-based separation of phosphate(V) ions (an increase from 1.13% to 61.24% with the addition of kaolinite, and even up to 76.19% with addition of halloysite).

Phosphorus Fertilizers from Sewage Sludge Ash and Animal Blood as an Example of Biobased Environment-Friendly Agrochemicals: Findings from Field Experiments

Wastes of biological origin from wastewater treatment systems and slaughterhouses contain substantial amounts of phosphorus (P) with high recovery potential and can contribute to alleviating the global P supply problem. This paper presents the performance of fertilizer (AF) and biofertilizer (BF) from sewage sludge ash and animal blood under field conditions. BF is AF incorporated with lyophilized cells of P-solubilizing bacteria, Bacillus megaterium. In the experiments with spring or winter wheat, the biobased fertilizers were compared to commercial P fertilizer, superphosphate (SP). No P fertilization provided an additional reference. Fertilizer effects on wheat productivity and on selected properties of soil were studied. BF showed the same yield-forming efficiency as SP, and under poorer habitat conditions, performed slightly better than AF in increasing yield and soil available P. Biobased fertilizers applied at the P rate up to 35.2 kg ha^-1 did not affect the soil pH, did not increase As, Cd, Cr, Ni, and Pb content, and did not alter the abundance of heterotrophic bacteria and fungi in the soil. The findings indicate that biobased fertilizers could at least partially replace conventional P fertilizers. Research into strain selection and the proportion of P-solubilizing microorganisms introduced into fertilizers should be continued.

Exploiting the Nutrient Potential of Anaerobically Digested Sewage Sludge: A Review

The world is currently witnessing a rapid increase in sewage sludge (SS) production, due to the increased demand for wastewater treatment. Therefore, SS management is crucial for the economic and environmental sustainability of wastewater treatment plants. The recovery of nutrients from SS has been identified as a fundamental step to enable the transition from a linear to a circular economy, turning SS into an economic and sustainable source of materials. SS is often treated via anaerobic digestion, to pursue energy recovery via biogas generation. Anaerobically digested sewage sludge (ADS) is a valuable source of organic matter and nutrients, and significant advances have been made in recent years in methods and technologies for nutrient recovery from ADS. The purpose of this study is to provide a comprehensive overview, describing the advantages and drawbacks of the available and emerging technologies for recovery of nitrogen (N), phosphorus (P), and potassium (K) from ADS. This work critically reviews the established and novel technologies, which are classified by their ability to recover a specific nutrient (ammonia stripping) or to allow the simultaneous recovery of multiple elements (struvite precipitation, ion exchange, membrane technologies, and thermal treatments). This study compares the described technologies in terms of nutrient recovery efficiency, capital, and operational costs, as well as their feasibility for full-scale application, revealing the current state of the art and future perspectives on this topic.

Do New-Generation Recycled Phosphorus Fertilizers Increase the Content of Potentially Toxic Elements in Soil and Plants?

Phosphorus (P)-rich secondary raw materials can provide a valuable base for modern mineral fertilizers, provided that the new formulations do not load the soil–plant system with potentially toxic elements. Fertilizers from sewage sludge ash (SSA) and/or animal bones, activated by phosphorus-solubilizing bacteria (Bacillus megaterium or Acidithiobacillus ferrooxidans), were tested in field experiments in north-eastern Poland. The reference provided treatments with superphosphate and treatment without phosphorus fertilization. In one experiment, all P-fertilizers were applied at a P dose of 21 kg·ha−1, and in the other three experiments, three P doses were adopted: 17.6, 26.4, and 35.2 kg·ha−1. The effect of recycled fertilizers on the content of arsenic (As), chromium (Cr), nickel (Ni), copper (Cu), and zinc (Zn) in the soil, in wheat grain and straw (test plant), weeds, and post-harvest residues was investigated. The application of recycled fertilizers in P amounts up to 35.2 kg·ha−1 did not change the As, Cr, Ni, Cu, or Zn contents in the soil and plant biomass. The contents of these elements in soil were below the permissible levels for arable land in Poland. Their concentrations in wheat grain and straw did not exceed the permissible or suggested limits for plant material to be used for food and feed, while in the weed and post-harvest residue biomass, they usually fell within the biological plant variability ranges.

Transition to Circular Economy in the Fertilizer Sector—Analysis of Recommended Directions and End-Users’ Perception of Waste-Based Products in Poland

Circular economy (CE) is an economic model, in which raw materials remain in circulation as long as possible and the generation of waste is minimized. In the fertilizer sector, waste rich in nutrients should be directed to agriculture purposes. This paper presents an analysis of recommended directions for the use of nutrient-rich waste in fertilizer sector and an evaluation of possible interest in this kind of fertilizer by a selected group of end-users (nurseries). The scope of research includes the state-of-the-art analysis on circular aspects and recommended directions in the CE implementation in the fertilizer sector (with focus on sewage-based waste), and survey analysis on the potential interest of nurseries in the use of waste-based fertilizers in Poland. There are more and more recommendations for the use of waste for agriculture purposes at European and national levels. The waste-based products have to meet certain requirements in order to put such products on the marker. Nurserymen are interested in contributing to the process of transformation towards the CE model in Poland; however, they are not fully convinced due to a lack of experience in the use of waste-based products and a lack of social acceptance and health risk in this regard. Further actions to build the social acceptance of waste-based fertilizers, and the education of end-users themselves in their application is required.

Drivers and Barriers for a Circular Economy (CE) Implementation in Poland—A Case Study of Raw Materials Recovery Sector

Mobilizing industry and transforming industrial sectors to a circular economy (CE) is one of the key areas of activities in the European Green Deal (EGD)—the newest strategy of economic growth in European Union (EU). In the CE, the raw materials that can be recovered from various waste streams play a key role, therefore, recommendations for their management were developed, both at the European and national level. In Poland, the raw material recovery sector is one of the strategic sectors (key industries) described in several documents determining the further directions of economic growth in the country. This paper presents the revision of these documents and guidelines for the implementation of the CE in the raw material recovery sector. The scope of the paper also includes a description of the current state of the raw materials recovery sector and its return, supported by the analysis of drivers and barriers in its further development. In previous years, a dynamic development of the recovery industry was observed, followed by formation of new companies (dominated by medium-sized companies comprising ~50% of entities in the sector) and increasing amount of people employed (~70,700 people). A growing level of processing of secondary raw materials with the use of more and more innovative technologies has been observed, which could contribute to the improvement of the level of innovation of the national economy. There also some barriers, such as the lack of sufficiently developed industrial symbiosis (IS) and long-term support for the implementation of recovery technologies. The growing ecological awareness of society and enterprises themselves, as well as the growing belief in the importance of resource recovery for environmental protection, suggest the possibility of subsequent development of the raw materials recovery sector. Further actions in this field will be taken to strengthen the implementation of the CE in the country.