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Qiao H, Ma Z, Wang Y, Zheng Z, Ouyang J. Achieving efficient and rapid high-solids enzymatic hydrolysis for producing high titer ethanol with the assistance of di-rhamnolipids. BIORESOURCE TECHNOLOGY 2024; 394:130189. [PMID: 38097000 DOI: 10.1016/j.biortech.2023.130189] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 10/18/2023] [Revised: 12/07/2023] [Accepted: 12/07/2023] [Indexed: 12/18/2023]
Abstract
High-solids enzymatic hydrolysis is the premise of obtaining high concentration ethanol by fermentation. In this study, corn stover was first pretreated with formic acid under mild conditions, and more than 70 % of xylan and lignin were removed within the first hour. 173.0 g/L glucose was achieved from total 30 % solid of the pretreated corn stover via fed-batch mode. Moreover, the glucose concentration rose to 194.5 g/L and the hydrolysis time was significantly reduced by 42.9 % with the addition of di-rhamnolipid. On this basis, 89.1 g/L ethanol was obtained by fermentation, and the presence of di-rhamnolipid had no negative effect on fermentation. The effective conversion of corn stover to high titer ethanol provides support for the conversion of stover to ethanol in industrial production.
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Affiliation(s)
- Hui Qiao
- Jiangsu Co-Innovation Center of Efficient Processing and Utilization of Forest Resources, Nanjing Forestry University, Nanjing 210037, China; Key Laboratory of Biological and Chemical Utilization of Zhejiang Forest Resources, Zhejiang Academy of Forestry, Hangzhou 310023, China
| | - Zewen Ma
- Jiangsu Co-Innovation Center of Efficient Processing and Utilization of Forest Resources, Nanjing Forestry University, Nanjing 210037, China
| | - Yan Wang
- Jiangsu Co-Innovation Center of Efficient Processing and Utilization of Forest Resources, Nanjing Forestry University, Nanjing 210037, China
| | - Zhaojuan Zheng
- Jiangsu Co-Innovation Center of Efficient Processing and Utilization of Forest Resources, Nanjing Forestry University, Nanjing 210037, China
| | - Jia Ouyang
- Jiangsu Co-Innovation Center of Efficient Processing and Utilization of Forest Resources, Nanjing Forestry University, Nanjing 210037, China.
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Ruiz HA, Sganzerla WG, Larnaudie V, Veersma RJ, van Erven G, Ríos-González LJ, Rodríguez-Jasso RM, Rosero-Chasoy G, Ferrari MD, Kabel MA, Forster-Carneiro T, Lareo C. Advances in process design, techno-economic assessment and environmental aspects for hydrothermal pretreatment in the fractionation of biomass under biorefinery concept. BIORESOURCE TECHNOLOGY 2023; 369:128469. [PMID: 36509309 DOI: 10.1016/j.biortech.2022.128469] [Citation(s) in RCA: 7] [Impact Index Per Article: 7.0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 09/30/2022] [Revised: 12/04/2022] [Accepted: 12/06/2022] [Indexed: 06/17/2023]
Abstract
The development and sustainability of second-generation biorefineries are essential for the production of high added value compounds and biofuels and their application at the industrial level. Pretreatment is one of the most critical stages in biomass processing. In this specific case, hydrothermal pretreatments (liquid hot water [LHW] and steam explosion [SE]) are considered the most promising process for the fractionation, hydrolysis and structural modifications of biomass. This review focuses on architecture of the plant cell wall and composition, fundamentals of hydrothermal pretreatment, process design integration, the techno-economic parameters of the solubilization of lignocellulosic biomass (LCB) focused on the operational costs for large-scale process implementation and the global manufacturing cost. In addition, profitability indicators are evaluated between the value-added products generated during hydrothermal pretreatment, advocating a biorefinery implementation in a circular economy framework. In addition, this review includes an analysis of environmental aspects of sustainability involved in hydrothermal pretreatments.
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Affiliation(s)
- Héctor A Ruiz
- Biorefinery Group, Food Research Department, School of Chemistry, Autonomous University of Coahuila, Saltillo, Coahuila 25280, Mexico.
| | | | - Valeria Larnaudie
- Departamento de Bioingeniería, Facultad de Ingeniería, Universidad de La República, J. Herrera y Reissig 565, CP 11300 Montevideo, Uruguay
| | - Romy J Veersma
- Laboratory of Food Chemistry, Wageningen University, Bornse Weilanden 9, 6708 WG Wageningen, The Netherlands
| | - Gijs van Erven
- Laboratory of Food Chemistry, Wageningen University, Bornse Weilanden 9, 6708 WG Wageningen, The Netherlands; Wageningen Food and Biobased Research, Bornse Weilanden 9, 6708 WG Wageningen, The Netherlands
| | - Leopoldo J Ríos-González
- Department of Biotechnology, School of Chemistry, Autonomous University of Coahuila, Saltillo, Coahuila 25280, Mexico
| | - Rosa M Rodríguez-Jasso
- Biorefinery Group, Food Research Department, School of Chemistry, Autonomous University of Coahuila, Saltillo, Coahuila 25280, Mexico
| | - Gilver Rosero-Chasoy
- Biorefinery Group, Food Research Department, School of Chemistry, Autonomous University of Coahuila, Saltillo, Coahuila 25280, Mexico
| | - Mario Daniel Ferrari
- Departamento de Bioingeniería, Facultad de Ingeniería, Universidad de La República, J. Herrera y Reissig 565, CP 11300 Montevideo, Uruguay
| | - Mirjam A Kabel
- Laboratory of Food Chemistry, Wageningen University, Bornse Weilanden 9, 6708 WG Wageningen, The Netherlands
| | - Tânia Forster-Carneiro
- School of Food Engineering (FEA), University of Campinas (UNICAMP), Campinas, São Paulo, Brazil
| | - Claudia Lareo
- Departamento de Bioingeniería, Facultad de Ingeniería, Universidad de La República, J. Herrera y Reissig 565, CP 11300 Montevideo, Uruguay
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González-Gloria K, Rodríguez-Jasso RM, Saxena R, Sindhu R, Ali SS, Singhania RR, Patel AK, Binod P, Ruiz HA. Bubble column bioreactor design and evaluation for bioethanol production using simultaneous saccharification and fermentation strategy from hydrothermally pretreated lignocellulosic biomass. Biochem Eng J 2022. [DOI: 10.1016/j.bej.2022.108645] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/02/2022]
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Di Fidio N, Tozzi F, Martinelli M, Licursi D, Fulignati S, Antonetti C, Raspolli Galletti AM. Sustainable valorisation and efficient downstream processing of giant reed by high‐pressure carbon dioxide pretreatment. Chempluschem 2022; 87:e202200189. [DOI: 10.1002/cplu.202200189] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 05/31/2022] [Revised: 07/31/2022] [Indexed: 11/12/2022]
Affiliation(s)
- Nicola Di Fidio
- University of Pisa: Universita degli Studi di Pisa Department of Chemistry and Industrial Chemistry Via Giuseppe Moruzzi 13 56124 Pisa ITALY
| | - Federico Tozzi
- Università di Pisa: Universita degli Studi di Pisa Dipartimento di Chimica e Chimica Industriale ITALY
| | - Marco Martinelli
- University of Pisa: Universita degli Studi di Pisa Dipartimento di Chimica e Chimica Industriale ITALY
| | - Domenico Licursi
- University of Pisa: Universita degli Studi di Pisa Dipartimento di Chimica e Chimica Industriale ITALY
| | - Sara Fulignati
- University of Pisa: Universita degli Studi di Pisa Dipartimento di Chimica e Chimica Industriale ITALY
| | - Claudia Antonetti
- University of Pisa: Universita degli Studi di Pisa Dipartimento di Chimica e Chimica Industriale ITALY
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Climent Barba F, Rodríguez-Jasso RM, Sukumaran RK, Ruiz HA. High-solids loading processing for an integrated lignocellulosic biorefinery: Effects of transport phenomena and rheology - A review. BIORESOURCE TECHNOLOGY 2022; 351:127044. [PMID: 35337992 DOI: 10.1016/j.biortech.2022.127044] [Citation(s) in RCA: 13] [Impact Index Per Article: 6.5] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 01/29/2022] [Revised: 03/16/2022] [Accepted: 03/17/2022] [Indexed: 06/14/2023]
Abstract
This review aims to present an analysis and discussion on the processing of lignocellulosic biomass in terms of biorefinery concept and circular bioeconomy operating at high solids lignocellulosic (above 15% [w/w]) at the pretreatment, enzymatic hydrolysis stage, and fermentation strategy for an integrated lignocellulosic bioprocessing. Studies suggest high solids concentration enzymatic hydrolysis for improved sugars yields and methods to overcome mass transport constraints. Rheological and computational fluid dynamics models of high solids operation through evaluation of mass and momentum transfer limitations are presented. Also, the review paper explores operational feeding strategies to obtain high ethanol concentration and conversion yield, from the hydrothermal pretreatment and investigates the impact of mass load over the operational techniques. Finally, this review contains a brief overview of some of the operations that have successfully scaled up and implemented high-solids enzymatic hydrolysis in terms of the biorefinery concept.
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Affiliation(s)
- Fernando Climent Barba
- Centre for Doctoral Training in Bioenergy, School of Chemical and Process Engineering, University of Leeds, LS2 9JT, United Kingdom; Institute of Process Research and Development, School of Chemistry and School of Chemical and Process Engineering, University of Leeds, LS2 9JT, United Kingdom
| | - Rosa M Rodríguez-Jasso
- Biorefinery Group, Food Research Department, School of Chemistry, Autonomous University of Coahuila, 25280 Saltillo, Coahuila, Mexico
| | - Rajeev K Sukumaran
- Microbial Processes and Technology Division, CSIR-National Institute for Interdisciplinary Science and Technology (NIIST), Trivandrum, Kerala, India
| | - Héctor A Ruiz
- Biorefinery Group, Food Research Department, School of Chemistry, Autonomous University of Coahuila, 25280 Saltillo, Coahuila, Mexico.
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Ruiz HA, Galbe M, Garrote G, Ramirez-Gutierrez DM, Ximenes E, Sun SN, Lachos-Perez D, Rodríguez-Jasso RM, Sun RC, Yang B, Ladisch MR. Severity factor kinetic model as a strategic parameter of hydrothermal processing (steam explosion and liquid hot water) for biomass fractionation under biorefinery concept. BIORESOURCE TECHNOLOGY 2021; 342:125961. [PMID: 34852440 DOI: 10.1016/j.biortech.2021.125961] [Citation(s) in RCA: 34] [Impact Index Per Article: 11.3] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 08/01/2021] [Revised: 09/12/2021] [Accepted: 09/14/2021] [Indexed: 06/13/2023]
Abstract
Hydrothermal processes are an attractive clean technology and cost-effective engineering platform for biorefineries based in the conversion of biomass to biofuels and high-value bioproducts under the basis of sustainability and circular bioeconomy. The deep and detailed knowledge of the structural changes by the severity of biomasses hydrothermal fractionation is scientifically and technological needed in order to improve processes effectiveness, reactors designs, and industrial application of the multi-scale target compounds obtained by steam explosion and liquid hot water systems. The concept of the severity factor [log10 (Ro)] established>30 years ago, continues to be a useful index that can provide a simple descriptor of the relationship between the operational conditions for biomass fractionation in second generation of biorefineries. This review develops a deep explanation of the hydrothermal severity factor based in lignocellulosic biomass fractionation with emphasis in research advances, pretreatment operations and the applications of severity factor kinetic model.
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Affiliation(s)
- Héctor A Ruiz
- Biorefinery Group, Food Research Department, Faculty of Chemistry Sciences, Autonomous University of Coahuila, Saltillo, Coahuila 25280, Mexico.
| | - Mats Galbe
- Department of Chemical Engineering, Lund University, P.O. Box 124, SE-22100 Lund, Sweden
| | - Gil Garrote
- Department of Chemical Engineering, Faculty of Science, Universidade de Vigo (Campus Ourense), As Lagoas, 32004 Ourense, Spain
| | - Diana M Ramirez-Gutierrez
- Laboratory of Renewable Resources Engineering, Purdue University, West Lafayette, IN 47907-2022, USA; Department of Agricultural and Biological Engineering, Purdue University, West Lafayette, IN 47907-2022, USA
| | - Eduardo Ximenes
- Laboratory of Renewable Resources Engineering, Purdue University, West Lafayette, IN 47907-2022, USA; Department of Agricultural and Biological Engineering, Purdue University, West Lafayette, IN 47907-2022, USA
| | - Shao-Ni Sun
- Beijing Key Laboratory of Lignocellulosic Chemistry, Beijing Forestry University, Beijing 100083, PR China
| | - Daniel Lachos-Perez
- Department of Chemical Engineering, Federal University of Santa Maria, 1000, Roraima Avenue, Santa Maria, RS 97105-900, Brazil
| | - Rosa M Rodríguez-Jasso
- Biorefinery Group, Food Research Department, Faculty of Chemistry Sciences, Autonomous University of Coahuila, Saltillo, Coahuila 25280, Mexico
| | - Run-Cang Sun
- Liaoning Key Laboratory of Lignocellulose Chemistry and Biomaterials, College of Light Industry and Chemical Engineering, Dalian Polytechnic University, Dalian 116034, PR China
| | - Bin Yang
- Bioproducts Sciences and Engineering Laboratory, Department of Biological Systems Engineering, Washington State University, Richland, WA 99354, USA
| | - Michael R Ladisch
- Laboratory of Renewable Resources Engineering, Purdue University, West Lafayette, IN 47907-2022, USA; Department of Agricultural and Biological Engineering, Purdue University, West Lafayette, IN 47907-2022, USA
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