Change in Micromechanical Behavior of Surface Densified Wood Cell Walls in Response to Superheated Steam Treatment

Optimization of mechanical properties and dimensional stability of densified wood using response surface methodology

Wood has gained popularity as a building and decorative material due to its environmentally friendly and sustainable characteristics. Yet, its long maturation time poses a limitation on meeting the growing demand for wood products. This challenge has led to the plantation of fast-growing wood as an alternative solution. Unfortunately, the poor mechanical properties of fast-growing wood hinder its application. In this study, we developed novel densification-modified wood by combining alkali chemical pretreatment, cyclic impregnation, and mechanical hot-pressing techniques. Additionally, the response surface method was employed to rapidly determine the optimal preparation parameters, reducing the cost of preparation under various conditions. The optimized parameters resulted in densification-modified wood with a flexural strength and modulus of elasticity of 337.04 MPa and 27.43 GPa, respectively. Furthermore, the densified wood achieved excellent dimensional stability by reducing the water-absorbing thickness swelling to 1.15 % for 72-h water soaking. The findings indicated that the densification-modified wood possessed high tensile strength and elastic modulus, along with excellent dimensional stability. The proposed densified wood modification technology in this study offers new perspectives and design guidance for the application of outdoor engineering structures, energy-efficient buildings, and decorative materials.

Development of super dimensional stable poplar structure with fire and mildew resistance by delignification/densification of wood with highly aligned cellulose molecules

Wood is one of the most popular materials for construction purposes because of its environmentally friendly and sustainable characteristics. However, the use of wood is constrained by the lengthy time it takes for trees to mature. Consequently, fast-growing wood species have become popular as substitute options due to their ability to rapidly reach maturity and high yields. Although the problem of low density and strength has been effectively addressed in recent years by densifying wood, the problem of large thickness swelling due to moisture and water absorption has limited its application. Therefore, we reported an effective modification strategy to overcome the thickness swelling issue of densified wood by preparing a cellulosic reinforced material through the synergistic action of alkaline chemical pretreatment, multi-step cyclic impregnation and high-temperature densification. The results showed that the alkaline chemical pretreatment was effective for removing a large amount of lignin and hemicelluloses, creating a large number of hydrogen bonds among the remaining strong celluloses. The impregnated sodium silicate solution bonded celluloses tightly, and the densification treatment contributed to the production of Si-O-Si structure, forming the shuttle hybridized structure through Si-O-C bonds. The hardness, flexural strength, elastic modulus, and compressive strength of the modified wood increased by 3.9, 6.0, 3.4 and 28.2 times, respectively. In addition, 0 % thickness swelling for 30-day moisture absorption and 1.0 % thickness swelling for 72-hour water absorption were achieved, realizing super dimensional-stable poplar structures. Furthermore, the high-performance densified wood prepared by this method has excellent fire and mildew resistance properties, which lays the foundation for the application of fast-growing wood in outdoor engineering structures.

Effects of Pressurized Superheated Steam Treatment on Dimensional Stability and Its Mechanisms in Surface-Compressed Wood

Shape stability is one of the most important properties of surface-compressed wood used as a substitute for other energy-intensive adhesives, concrete, and metals. This study evaluated the dimensional stability, surface wettability, chemical structure, cellulose crystalline structure, and microstructure of surface-compressed wood. The surface-compressed wood was then treated with pressurized superheated steam. The equilibrium moisture content, thickness swelling ratio, and wettability of the wood decreased by 20.39%, 30.63% (moisture absorption), 40.51% (water absorption), and 86.95% after pressurized superheated steam treatment, respectively. In the pressurized steam environment, hemicelluloses were significantly degraded, significantly reducing the strong hygroscopic groups, particularly hydroxyl groups. The crystallinity and crystal width of cellulose in the compressed wood also increased by 8.02% and 37.61%, respectively, after pressurized superheated steam treatment, corresponding to dimensional stability. Dimensional stability, namely the shape fixation of the surface-compressed wood, is a complex mechanism, including the hydrophobization of cell walls, the formation of cross-linkages, the reformation of microfibril chains, microstructural changes, and the relaxation of inner stresses, which reduced or even eliminated the recovery. This study demonstrates that pressurized steam treatment can effectively enhance dimensional stability in surface-compressed wood, which contributes to the substantial use of surface-compressed wood in the building and construction industries. We will further explore the relationship and mechanism between superheated steam pressure, treatment time, and dimensional stability.

Creep Properties of Densified Wood in Bending

Thermo-hydro-mechanical (THM)-densified timber is rarely used in construction, although its mechanical properties are in many cases excellent. The main reason for its rare use is set-recovery, which reduces the degree of densification over time so that the mechanical properties deteriorate. Our knowledge of the long-term creep of densified timber is insufficient and a full understanding of its long-term behaviour is still lacking. The purpose of this study was to examine the behaviour under long-term loading of Scots pine sapwood densified in an open system at 170–200 °C. The influence of the THM densification process on the creep properties was studied on (1) unmodified specimens, (2) THM-densified specimens, (3) THM-densified specimens that had been further thermally treated, and (4) low-molecular-weight phenol-formaldehyde resin-impregnated and THM-densified specimens. All specimens were loaded at 20 ± 2 °C and 65 ± 5% relative humidity for 14 days under 3-point bending at 35% of the short-term ultimate load, and the bending deformation was registered. The THM densification doubled the density, causing a significant increase in the modulus of rupture but no change in the modulus of elasticity, and reduced the equilibrium moisture content and creep compliance. Post-thermal modification and resin impregnation improved the dimensional stability and further reduced the creep compliance in bending. The results demonstrate that THM densification combined with resin-impregnation or thermal modification reduces the creep of Scots pine timber under a long-term bending load in a constant climate.

Research Progress of Wood Cell Wall Modification and Functional Improvement: A Review

The modification of wood cell walls is based on the characteristics of the chemical composition and structure of the cell wall. Various physical and chemical modifications to these characteristics enhance the original properties of the cell wall and give additional functionality. Through complex modification, wood has also obtained the opportunity to become a multifunctional material. Scholars have paid more attention to the microscopic properties of the cell wall with continuous enrichment of modification methods and improvement of modification mechanisms. This article summarizes the methods of cell wall modification in recent years and proposes prospects for future development: (1) innovation of modifiers and combination with modification mechanism, as well as improvement of cell wall permeability; (2) the application directions of cell wall structures; and (3) the application of nano-technologies in cell wall modification. This review provides further ideas and technologies for wood modifications.

Best Practices for Quasistatic Berkovich Nanoindentation of Wood Cell Walls

For wood and forest products to reach their full potential as structural materials, experimental techniques are needed to measure mechanical properties across all length scales. Nanoindentation is uniquely suited to probe in situ mechanical properties of micrometer-scale features in forest products, such as individual wood cell wall layers and adhesive bondlines. However, wood science researchers most commonly employ traditional nanoindentation methods that were originally developed for testing hard, inorganic materials, such as metals and ceramics. These traditional methods assume that the tested specimen is rigidly supported, homogeneous, and semi-infinite. Large systematic errors may affect the results when these traditional methods are used to test complex polymeric materials, such as wood cell walls. Wood cell walls have a small, finite size, and nanoindentations can be affected by nearby edges. Wood cell walls are also not rigidly supported, and the cellular structure can flex under loading. Additionally, wood cell walls are softer and more prone to surface detection errors than harder inorganic materials. In this paper, nanoindentation methods for performing quasistatic Berkovich nanoindentations, the most commonly applied nanoindentation technique in forest products research, are presented specifically for making more accurate nanoindentation measurements in materials such as wood cell walls. The improved protocols employ multiload nanoindentations and an analysis algorithm to correct and detect errors associated with surface detection errors and structural compliances arising from edges and specimen-scale flexing. The algorithm also diagnoses other potential issues arising from dirty probes, nanoindenter performance or calibration issues, and displacement drift. The efficacy of the methods was demonstrated using nanoindentations in loblolly pine (Pinus taeda) S2 cell wall layers (S2) and compound corner middle lamellae (CCML). The nanoindentations spanned a large range of sizes. The results also provide new guidelines about the minimum size of nanoindentations needed to make reliable nanoindentation measurements in S2 and CCML.