Processing Iron Oxide Nanoparticle-Loaded Composite Carbon Fiber and the Photosensitivity Characterization

Advances in Manufacturing Composite Carbon Nanofiber-Based Aerogels

This article provides an overview on manufacturing composite carbon nanofiber-based aerogels through freeze casting technology. As known, freeze casting is a relatively new manufacturing technique for generating highly porous structures. During the process, deep cooling is used first to rapidly solidify a well-dispersed slurry. Then, vacuum drying is conducted to sublimate the solvent. This allows the creation of highly porous materials. Although the freeze casting technique was initially developed for porous ceramics processing, it has found various applications, especially for making aerogels. Aerogels are highly porous materials with extremely high volume of free spaces, which contributes to the characteristics of high porosity, ultralight, large specific surface area, huge interface area, and in addition, super low thermal conductivity. Recently, carbon nanofiber aerogels have been studied to achieve exceptional properties of high stiffness, flame-retardant and thermal-insulating. The freeze casting technology has been reported for preparing carbon nanofiber composite aerogels for energy storage, energy conversion, water purification, catalysis, fire prevention etc. This review deals with freeze casting carbon nanofiber composite materials consisting of functional nanoparticles with exceptional properties. The content of this review article is organized as follows. The first part will introduce the general freeze casting manufacturing technology of aerogels with the emphasis on how to use the technology to make nanoparticle-containing composite carbon nanofiber aerogels. Then, modeling and characterization of the freeze cast particle-containing carbon nanofibers will be presented with an emphasis on modeling the thermal conductivity and electrical conductivity of the carbon nanofiber network aerogels. After that, the applications of the carbon nanofiber aerogels will be described. Examples of energy converters, supercapacitors, secondary battery electrodes, dye absorbents, sensors, and catalysts made from composite carbon nanofiber aerogels will be shown. Finally, the perspectives to future work will be presented.

Effect of Pyrolysis Temperature on the Electrical Property and Photosensitivity of a PAN-PMMA Derived Carbon Fiber

Fibers are promising materials being utilized in electronics, principally in the areas of capacitors and sensors. In this study, we examine the effect of pyrolysis temperature on the electrical conductive behavior and photosensitivity of a carbon-based fiber, which was made by electrospinning a polymer solution containing polyacrylonitrile (PAN), polymethyl methacrylate (PMMA), and dimethylformamide (DMF). Converting the polymeric fiber into a carbon fiber was performed through the controlled pyrolysis during which oxidation, stabilization, and carbonization happened. After oxidation at an elevated temperature, the linear polymer fiber was stabilized to have a backbone structure. Then the oxidized fiber was treated in an even higher temperature range to be partially carbonized under the protection of argon gas. We utilized multiple samples of the fibers treated at various pyrolysis temperatures inside a heat furnace and examined the effects of the temperatures on the properties. The partially carbonized fiber is highly active in view of electron generation under photon energy excitation. The unique electrical and photovoltaic property are due to their semiconducting behavior. The morphology of the specimen before and after the pyrolysis was examined using scanning electron microscopy (SEM). The SEM images displayed the shrinkage of the fiber due to the pyrolysis. There are two stages of pyrolysis kinetics. Stage I is related to the oxidation of the PAN polymer. Stage II is associated with the carbonization and the activation energy of carbonization is calculated as 118 kJ/mol.

Improve in CO2 and CH4 Adsorption Capacity on Carbon Microfibers Synthesized by Electrospinning of PAN

Carbon microfibers (CMF) has been used as an adsorbent material for CO2 and CH4 capture. The gas adsorption capacity depends on the chemical and morphological structure of CMF. The CMF physicochemical properties change according to the applied stabilization and carbonization temperatures. With the aim of studying the effect of stabilization temperature on the structural properties of the carbon microfibers and their CO2 and CH4 adsorption capacity, four different stabilization temperatures (250, 270, 280, and 300 °C) were explored, maintaining a constant carbonization temperature (900 °C). In materials stabilized at 250 and 270 °C, the cyclization was incomplete, in that, the nitrile groups (triple-bond structure, e.g., C≡N) were not converted to a double-bond structure (e.g., C=N), to form a six-membered cyclic pyridine ring, as a consequence the material stabilized at 300 °C resulting in fragile microfibers; therefore, the most appropriate stabilization temperature was 280 °C. Finally, to corroborate that the specific surface area (microporosity) is not the determining factor that influences the adsorption capacity of the materials, carbonization of polyacrylonitrile microfibers (PANMFs) at five different temperatures (600, 700, 800, 900, and 1000 °C) is carried, maintaining a constant temperature of 280 °C for the stabilization process. As a result, the CMF chemical composition directly affects the CO2 and CH4 adsorption capacity, even more directly than the specific surface area. Thus, the chemical variety can be useful to develop carbon microfibers with a high adsorption capacity and selectivity in materials with a low specific surface area. The amount adsorbed at 25 °C and 1.0 bar oscillate between 2.0 and 2.9 mmol/g adsorbent for CO2 and between 0.8 and 2.0 mmol/g adsorbent for CH4, depending on the calcination treatment applicated; these values are comparable with other material adsorbents of greenhouse gases.