Elaboration of High Permeable Macrovoid Free Polysulfone Hollow Fiber Membranes for Air Separation

Influence of Draw Ratio and Take-Up Velocity on Properties of Ultrafiltration Hollow Fiber Membranes from Polyethersulfone

This study aimed to reveal the influence of the draw ratio and take-up speed on the pore size distribution and morphology of the hollow fiber ultrafiltration membrane selective layer. To this end, spinnerets with ring ducts of 1.8 and 1.3 mm were employed, whereas the external diameter of the obtained fiber was kept equal. Atomic force microscopy and scanning electron microscopy were employed to study the morphology of the selective layer. Liquid–liquid displacement porosimetry was used to determine the limiting pore size distribution. The produced polyethersulfone ultrafiltration membranes had a robust, sponge-like porous structure, permeance 1000 L/(m2·h·bar), smooth selective layer, and mean pore size 25 nm. It was found that limiting pore sizes are affected more by the change in the take-up speed, whereas the surface pore sizes, roughness, and morphology are controlled by the draw ratio. It was shown that excessive draw causes the selective layer stretching and crop-up of the porous sublayer. Consequently, the diameters of the spinneret ring duct and the bore needle should match the hollow fiber outer and lumen diameters, respectively.

Influence of Sodium Hypochlorite Treatment on Pore Size Distribution of Polysulfone/Polyvinylpyrrolidone Membranes

This work was focused on the study of hypochlorite treatment on the pore size distribution of membranes. To this end, ultrafiltration membranes from a polysulfone/polyvinylpyrrolidone blend with a sponge-like structure were fabricated and exposed to hypochlorite solutions with different active chlorine concentrations for 4 h at ambient temperature. Liquid–liquid displacement and scanning electron microscopy were employed to study the limiting and surface pores, respectively. After treatment with 50 ppm hypochlorite solution at pH = 7.2, a five-fold increase in water permeance up to 1400 L/(m²·h·bar) was observed, accompanied by a 40% increase in the limiting pore sizes and almost a three-fold increase in the porosity. After 5000 ppm treatment at pH = 11.5, a 40% rise in the maximum limiting pore size and almost a two-fold increase in the porosity and permeance was observed, whereas the mean pore size was constant. Apparently, changes in the membrane structure at pH = 11.5 were connected with polyvinylpyrrolidone (PVP) degradation and wash-out, whereas at lower pH and despite lower active chlorine concentration, this process was coupled with polysulfone (PSf) destruction and removal.