Mycelium-Composite Materials-A Promising Alternative to Plastics?

A Comprehensive Review on Studying and Developing Guidelines to Standardize the Inspection of Properties and Production Methods for Mycelium-Bound Composites in Bio-Based Building Material Applications

Mycelium-bound composites (MBCs) represent a promising advancement in bio-based building materials, offering sustainable alternatives for engineering and construction applications. This review provides a comprehensive overview of the current research landscape, production methodologies, and standardization ideas related to MBCs. A basic search on Scopus revealed over 250 publications on MBCs between 2020 and 2024, with more than 30% focusing on engineering and materials science. Key studies have investigated the physical and mechanical properties of MBCs, optimizing parameters such as substrate type, fungal species, incubation time, and post-processing to enhance material performance. Standardizing the inspection of MBC properties is crucial for ensuring quality and reliability. Various testing standards, including those from the American Society for Testing and Materials (ASTM), the International Organization for Standardization (ISO), the Japanese Industrial Standard (JIS), European Standards (EN), Deutsches Institut für Normung (DIN), and the Thai Industrial Standards Institute (TIS), are utilized to evaluate density, water absorption, compression strength, tensile strength, insulation, and other critical properties. This review highlights the distinction between lab-scale and apply-scale testing methodologies, emphasizing the need for comprehensive evaluation protocols. Additionally, the production process of MBCs involves critical steps like substrate preparation, fungal species selection, and mycelium growth, necessitating the implementation of good manufacturing practices (GMPs) to ensure consistency and quality. The internal and external structures of MBCs significantly influence their performance, necessitating standardized inspection methods using advanced techniques such as scanning electron microscopy (SEM), X-ray computed tomography (CT) scanning, and surface profilometry. By establishing robust inspection protocols and production standards, the industry can enhance the reliability and adoption of MBCs, contributing to innovations in materials science and promoting environmental sustainability. This review underscores the importance of interdisciplinary collaboration, advanced characterization tools, and regulatory frameworks to address challenges and advance the field of MBCs.

Comparative Evaluation of Mechanical and Physical Properties of Mycelium Composite Boards Made from Lentinus sajor-caju with Various Ratios of Corn Husk and Sawdust

Mycelium-based composites (MBCs) exhibit varied properties as alternative biodegradable materials that can be used in various industries such as construction, furniture, household goods, and packaging. However, these properties are primarily influenced by the type of substrate used. This study aims to investigate the properties of MBCs produced from Lentinus sajor-caju strain CMU-NK0427 using different ratios of sawdust to corn husk in the development of mycelium composite boards (MCBs) with thicknesses of 8, 16, and 24 mm. The results indicate that variations in the ratios of corn husk to sawdust and thickness affected the mechanical and physical properties of the obtained MCBs. Reducing the corn husk content in the substrate increased the modulus of elasticity, density, and thermal conductivity, while increasing the corn husk content increased the bending strength, shrinkage, water absorption, and volumetric swelling. Additionally, an increase in thickness with the same substrate ratio only indicated an increase in density and shrinkage. MCBs have sound absorption properties ranging from 61 to 94% at a frequency of 1000 Hz. According to the correlation results, a reduction in corn husk content in the substrate has a significant positive effect on the reduction in bending strength, shrinkage, and water absorption in MCBs. However, a decrease in corn husk content shows a strong negative correlation with the increase in the modulus of elasticity, density, and thermal conductivity. The thickness of MCBs with the same substrate ratio only shows a significant negative correlation with the modulus of elasticity and bending strength. Compared to commercial boards, the mechanical (bending strength) and physical (density, thermal conductivity, and sound absorption) properties of MCBs made from a 100% corn husk ratio are most similar to those of softboards and acoustic boards. The results of this study can provide valuable information for the production of MCBs and will serve as a guide to enhance strategies for further improving their properties for commercial manufacturing, as well as fulfilling the long-term goal of eco-friendly recycling of lignocellulosic substrates.

Harmonizing Nature, Education, Engineering and Creativity: An Interdisciplinary Educational Exploration of Engineered Living Materials, Artistry and Sustainability Using Collaborative Mycelium Brick Construction

This study presents an innovative approach to interdisciplinary education by integrating biology, engineering and art principles to foster holistic learning experiences for middle-schoolers aged 11-12. The focus lies on assembling mycelium bricks as engineered living materials, with promising applications in sustainable construction. Through a collaborative group task, children engage in the hands-on creation of these bricks, gaining insights into mycology, biomaterials engineering and artistic expression. The curriculum introduces fundamental concepts of mycelial growth and its potential in sustainable material development. Children actively participate in fabricating 3D forms (negative and positive) using mycelium bricks, thereby gaining practical knowledge in shaping and moulding living materials. This hands-on experience enhances their understanding of biological processes and cultivates an appreciation for sustainable design principles. The group task encourages teamwork, problem-solving and creativity as children collaboratively compose structures using mycelium bricks. Integrating art into the activity adds a creative dimension, allowing participants to explore aesthetic aspects while reinforcing the project's interdisciplinary nature. Conversations about the material's end-of-life and decomposition are framed within the broader context of Nature's cycles, facilitating an understanding of sustainability. This interdisciplinary pedagogical approach provides a model for educators seeking to integrate diverse fields of knowledge into a cohesive and engaging learning experience. The study contributes to the emerging field of nature-inspired education, illustrating the potential of integrating living materials and 3D-understanding activities to nurture a holistic understanding of science, engineering and artistic expression in young learners.

A Review Delving into the Factors Influencing Mycelium-Based Green Composites (MBCs) Production and Their Properties for Long-Term Sustainability Targets

Mycelium-based green composites (MBCs) represent an eco-friendly material innovation with vast potential across diverse applications. This paper provides a thorough review of the factors influencing the production and properties of MBCs, with a particular focus on interdisciplinary collaboration and long-term sustainability goals. It delves into critical aspects such as fungal species selection, substrate type selection, substrate preparation, optimal conditions, dehydrating methods, post-processing techniques, mold design, sterilization processes, cost comparison, key recommendations, and other necessary factors. Regarding fungal species selection, the paper highlights the significance of considering factors like mycelium species, decay type, hyphal network systems, growth rate, and bonding properties in ensuring the safety and suitability of MBCs fabrication. Substrate type selection is discussed, emphasizing the importance of chemical characteristics such as cellulose, hemicellulose, lignin content, pH, organic carbon, total nitrogen, and the C: N ratio in determining mycelium growth and MBC properties. Substrate preparation methods, optimal growth conditions, and post-processing techniques are thoroughly examined, along with their impacts on MBCs quality and performance. Moreover, the paper discusses the importance of designing molds and implementing effective sterilization processes to ensure clean environments for mycelium growth. It also evaluates the costs associated with MBCs production compared to traditional materials, highlighting potential cost savings and economic advantages. Additionally, the paper provides key recommendations and precautions for improving MBC properties, including addressing fungal strain degeneration, encouraging research collaboration, establishing biosecurity protocols, ensuring regulatory compliance, optimizing storage conditions, implementing waste management practices, conducting life cycle assessments, and suggesting parameters for desirable MBC properties. Overall, this review offers valuable insights into the complex interplay of factors influencing MBCs production and provides guidance for optimizing processes to achieve sustainable, high-quality composites for diverse applications.

Improving the Physical and Mechanical Properties of Mycelium-Based Green Composites Using Paper Waste

The growing demand for environmentally friendly and sustainable materials has led to the invention of innovative solutions aiming to reduce negative impacts on the environment. Mycelium-based green composites (MBCs) have become an alternative to traditional materials due to their biodegradability and various potential uses. Although MBCs are accepted as modern materials, there are concerns related to some of their physical and mechanical properties that might have limitations when they are used. This study investigates the effects of using paper waste to improve MBC properties. In this study, we investigated the physical and mechanical properties of MBCs produced from lignocellulosic materials (corn husk and sawdust) and mushroom mycelia of the genus Lentinus sajor-caju TBRC 6266, with varying amounts of paper waste added. Adding paper waste increases the density of MBCs. Incorporating 20% paper waste into corn husks led to the enhancement of the compression, bending, and impact strength of MBCs by over 20%. Additionally, it was also found that the MBCs produced from corn husk and 10% paper waste could help in reducing the amount of water absorbed into the material. Adding paper waste to sawdust did not improve MBC properties. At the same time, some properties of MBCs, such as low tensile strength and high shrinkage, might need to be further improved in the future to unlock their full potential, for which there are many interesting approaches. Moreover, the research findings presented in this publication provide a wealth of insightful information on the possibility of using paper waste to improve MBC performance and expand their suitability for a range of applications in sustainable packaging materials and various home decorative items. This innovative approach not only promotes the efficient utilization of lignocellulosic biomass but also contributes to the development of environmentally friendly and biodegradable alternatives to traditional materials.

A review of microalgae biofilm as an eco-friendly approach to bioplastics, promoting environmental sustainability

In this comprehensive review, we delve into the challenges hindering the large-scale production of microalgae-based bioplastics, primarily focusing on economic feasibility and bioplastic quality. To address these issues, we explore the potential of microalgae biofilm cultivation as a sustainable and highly viable approach for bioplastic production. We present a proposed method for producing bioplastics using microalgae biofilm and evaluate its environmental impact using various tools such as life cycle analysis (LCA), ecological footprint analysis, resource flow analysis, and resource accounting. While pilot-scale and large-scale LCA data are limited, we utilize alternative indicators such as energy efficiency, carbon footprint, materials management, and community acceptance to predict the environmental implications of commercializing microalgae biofilm-based bioplastics. The findings of this study indicate that utilizing microalgae biofilm for bioplastic production offers significant environmental sustainability benefits. The system exhibits low energy requirements and a minimal carbon footprint. Moreover, it has the potential to address the issue of wastewater by utilizing it as a carbon source, thereby mitigating associated problems. However, it is important to acknowledge certain limitations associated with the method proposed in this review. Further research is needed to explore and engineer precise techniques for manipulating microalgae biofilm structure to optimize the accumulation of desired metabolites. This could involve employing chemical triggers, metabolic engineering, and genetic engineering to achieve the intended goals. In conclusion, this review highlights the potential of microalgae biofilm as a viable and sustainable solution for bioplastic production. While acknowledging the advantages, it also emphasizes the need for continued synthetic studies to enhance the efficiency and reliability of this approach. By addressing the identified drawbacks and maximizing the utilization of advanced techniques, we can further harness the potential of microalgae biofilm in contributing to a more environmentally friendly and economically feasible bioplastic industry.