Wettability and Contact Time on a Biomimetic Superhydrophobic Surface

Investigation of the Influence of Machining Parameters and Surface Roughness on the Wettability of the Al6082 Surfaces Produced with WEDM

Electrical Discharge Machining (EDM) is a non-conventional machining technique, capable of processing any kind of conductive material. Recently, it has been successfully utilized for producing hydrophobic characteristics in inherently hydrophilic metallic materials. In this work, Wire Electrical Discharge Machining (WEDM) was utilized for producing hydrophobic characteristics on the surface of the aluminum alloy 6082, and various parameters that can affect wettability were investigated. Adopting an orthogonal Taguchi approach, the effects of the process parameter values of peak current, pulse-on time, and gap voltage on the contact angles of the machined surfaces were investigated. After machining, all samples were observed to have obtained hydrophobic properties, reaching contact angles up to 132°. The peak current was identified as the most influential parameter regarding the contact angle, while the gap voltage was the less influential parameter. A contact angle variation of 30° was observed throughout different combinations of machining parameters. Each combination of the machining parameters resulted in a distinct surface morphology. The samples with moderate roughness values (3.4 μm > Sa > 5.7 μm) were found to be more hydrophobic than the samples with high or low values, where the contact angle was measured under 115°. In addition, the finite element modeling of the experimental setup, with parametric surfaces of uniform random and Perlin noise types of roughness, was implemented. Time dependent simulations coupling phase field and laminar flow for the modelingof the wetting of surfaces with different surface roughness characteristics showed that an increase in the Sa roughness and total wetted area can lead to an increase in the contact angle. The combination of experimental and computational results suggests that the complexity of the wettability outcomes of aluminum alloy surfaces processed with WEDM lies in the interplay between variations of the surface chemical composition, roughness, micro/nano morphology, and the surface capability of forming a composite air/water interface.

Biology and nature: Bionic superhydrophobic surface and principle

Nature is the source of human design inspiration. In order to adapt to the environment better, creatures in nature have formed various morphological structures during billions of years of evolution, among which the superhydrophobic characteristics of some animal and plant surface structures have attracted wide attention. At present, the preparation methods of bionic superhydrophobic surface based on the microstructure of animal and plant body surface include vapor deposition, etching modification, sol-gel method, template method, electrostatic spinning method and electrostatic spraying method, etc., which have been used in medical care, military industry, shipping, textile and other fields. Based on nature, this paper expounds the development history of superhydrophobic principle, summarizes the structure and wettability of superhydrophobic surfaces in nature, and introduces the characteristics differences and applications of different superhydrophobic surfaces in detail. Finally, the challenge of bionic superhydrophobic surface is discussed, and the future development direction of this field is prospected.

Enhanced Surface Icephobicity on an Elastic Substrate

Ice accumulation on exposed surfaces is unavoidable as time elapses and the temperature decreases sufficiently. To mitigate icing problems, various types of icephobic substrates have been rationally designed, including superhydrophobic substrates (SHSs), aqueous lubricating layers, organic lubricating layers, organogels, polyelectrolyte brush layers, electrolyte-based hydrogels, elastic substrates, and multicrack initiator-promoted surfaces. Among these surfaces, elastic substrates show excellent enhanced surface icephobicity during dynamic processes (i.e., water-impacting and de-icing tests). Herein, we summarize recent progress in elastic icephobic substrates and discuss the reasons that surface icephobicity can be enhanced on elastic substrates in terms of enhanced water repellency and further lowering the ice adhesion strength. For enhanced water repellency, we focus on reducing the contact time of water impacting such that water droplets can be easily shed from an elastic substrate before ice occurs. Reducing the contact time of water impacting various substrates (i.e., micro/nanostructured rigid SHSs, macrotextured rigid SHSs, and elastic SHSs) is discussed, followed by exploring their mechanisms. We argue that the ice adhesion strength can be further lowered on an elastic substrate by rationally tuning the elastic modulus and surface textures (i.e., surface textured and hollow subsurface textured) and combining elastic substrate with other passive anti-icing strategies (or functioning passive icephobic substrates with an electrothermal or photothermal stimulus). In short, the introduction of an elastic substrate into a passive or active icephobicity surface opens an avenue toward designing a versatile icephobic surface, providing great potential for outdoor anti-icing applications.

Study on the Preparation and Properties of Impervious and Breathable Sand Based on Hydrophobic Theory

Land desertification, a severe global ecological and environmental problem, brings challenges to the sustainable utilization of land resources in the world. The purpose of this research is to use hydrophobic theory to prepare impervious and breathable sand, and to solve the problems of sandy soil that seeps easily and makes it difficult for vegetation to survive in desertified areas. The influences of coating material content, first-level and second-level rough structure on the impermeability and air permeability of impervious and breathable sand were studied. The research showed that, with the increase in coating material content, the impervious performance of the sample increased firstly and then decreased, and the air permeability rose continuously. The hydrostatic pressure resistance of the sample can reach an extreme value of 53 mm. The first-level rough structure of micron structure can greatly improve the hydrophobic performance, thus improving the impervious performance. The addition of micron calcium carbonate would improve the hydrostatic pressure resistance height of the sample to 190 mm. The sample would reach a superhydrophobic state in the condition of a first-level rough structure of a nano structure built by nano silica, and the contact angle was up to 152.0°, so that the hydrostatic pressure resistance height can rise to 205 mm. The best performance would be achieved under the condition of relatively less raw material with a second-level rough structure of micro-nano. At this point, the contact angle of the sample reached 152.8° and the hydrostatic pressure resistance height was up to 205 mm. At the same time, the air permeability index of the above four kinds of impervious and breathable sand met all planting requirements. The sample prepared can satisfy the demands of different degrees of impermeability and air permeability, and can be widely used in desertification control.

Bouncing Dynamics of Impact Droplets on the Biomimetic Plane and Convex Superhydrophobic Surfaces with Dual-Level and Three-Level Structures

Reducing the contact time of a water droplet on non-wetting surfaces has great potential in the areas of self-cleaning and anti-icing, and gradually develops into a hot issue in the field of wettability surfaces. However, the existing literature on dynamic behavior of water drops impacting on superhydrophobic surfaces with various structural shapes is insufficient. Inspired by the microstructure of lotus leaf and rice leaf, dual-level and three-level structures on plane and convex surfaces were successfully fabricated by wire electrical discharge machining on aluminum alloy. After spraying hydrophobic nanoparticles on the surfaces, the plane and convex surfaces with dual-level and three-level structures showed good superhydrophobic property. Bouncing dynamics of impact droplets on the superhydrophobic surfaces wereinvestigated, and the results indicated that the contact time of plane superhydrophobic surface with a three-level structure was minimal, which is 60.4% less than the plane superhydrophobic surface with dual-level structure. The effect of the interval S, width D, and height H of the structure on the plane superhydrophobic surface with three-level structure on contact time was evaluated to obtain the best structural parameters for reducing contact time. This research is believed to guide the direction of the structural design of the droplet impinging on solid surfaces.

Preparation of Parabolic Superhydrophobic Material for Oil-Water Separation

In order to prepare parabolic superhydrophobic materials, copper meshes were used as the substrate and ultrasonic etching and oxidative corrosion were carried out with FeCl₃ solution and H₂O₂ solution, respectively, and then the surface was modified with stearic acid (SA). The topological structure and surface wettability of the prepared mesh were characterized by fluorescence microscope, scanning electron microscopy and contact angle measurement. Finally, the as-prepared copper meshes were applied to oil-water separation. The results showed that the micro-nano-mastoid structure on the surface of the copper mesh was flaky bulges, forming a rough structure similar to a paraboloid. When the oxidative corrosion time of H₂O₂ was 1 min, it is more beneficial to increase the hydrophobicity of the surface of the copper mesh and increase the contact angle of water droplets on the surface of the membrane. Additionally, based on superhydrophobic materials of the parabolic copper mesh, the static contact angles of the water droplets, engine oil and carbon tetrachloride with the surface were approximately 153.6°, 5° and 0.1°, respectively and the sliding angle of the water droplets with the surface were approximately 4.9°. The parabolic membrane was applied to discuss the separation efficiency of different oils with deionized water and the separation efficiency was obtained as benzene > carbon tetrachloride > oil > machine oil. Therefore, based on the research, the parabolic superhydrophobic material has good efficiency of oil-water separation.

Superhydrophobic surfaces: From nature to biomimetic through VOF simulation

The contact angle, surface structure and chemical compositions of Canna leaves were investigated. According to the surface structure of Canna leaves which observed by Scanning Electron Microscopy(SEM), the CFD (Computational Fluid Dynamics)model was established and the method of volume of fluid (VOF) was used to simulate the process of droplet impacting on the surface and established a smooth surface for comparison to verify that the surface structure was an important factor of the superhydrophobic properties. Based on the study of Canna leaf and VOF simulation of its surface structure, the superhydrophobic samples were processed successfully and showed a good superhydrophobic property with a contact angle of 156 ± 1 degrees. A high-speed camera (5000 frames per second) was used to assess droplet movement and determine the contact time of the samples. The contact time for the sample was 13.1 ms. The results displayed that the artificial superhydrophobic surface is perfect for the performance of superhydrophobic properties. The VOF simulation method was efficient, accurate and low cost before machining artificial superhydrophobic samples.

Variation of the Contact Time of Droplets Bouncing on Cylindrical Ridges with Ridge Size

Reducing the contact time between bouncing droplets and an underlying solid surface is relevant to a broad range of industrial applications, such as anti-icing and self-cleaning. Previous work has found that placing cylindrical obstacles on the substrate leads to a reduction in contact time. For obstacles large compared to the drop, this is a result of hydrodynamic coupling between the azimuthal and axial spreading directions. For obstacles small compared to the drop, the reduction in contact time is interpreted as being due to fast retraction along the cylindrical ridge, followed by drop breakup. Here we use simulations to discuss in greater detail the effect of varying the obstacle size on the dynamics of the drop bouncing. We investigate the crossover between the two regimes and explain why the contact time is minimized when the radii of the drop and the cylindrical obstacle are comparable.