Thermoelectric Properties of Flexible PEDOT:PSS/Polypyrrole/Paper Nanocomposite Films

Highly Flexible and Foldable Paper-Based Thermoelectric Generator Prepared with Post-Treatment-Free PEDOT:PSS Hybrid Ink

Paper-based thermoelectric (PTE) generators have recently emerged as a green technology that can help alleviate environment pollution and the energy crisis. In this work, a PTE generator was prepared by coating a post-treatment-free thermoelectric ink consisting of poly(3,4-ethylenedioxythiophene)/polystyrene sulfonate (PEDOT:PSS) doped with 1-ethyl-3-methylimidazolium:tricyanomethanide (EMIM:TCM) onto the card paper. By tuning the molar concentration of the EMIM:TCM to 0.17 M and with hot-pressing, the PTE generator showed a decent power factor (PF) value of 6.82 μW m-1 K-2, which was higher than the values of PTE in the literature. This phenomenon could be attributed to the synergistic effect of high-performance thermoelectric ink (i.e., PF = 175 μW m-1 K-2 when deposited on glass slide) and the hot-pressing. The hot-pressing enhanced the packing density of cellulose fibers and the associated PEDOT:PSS hybrid, which enabled the formation of long-range conductive paths. In addition, the PTE had good mechanical stability, indicated by no significant change of the power factor values after cyclic folding 10,000 times. Moreover, the structure of as-prepared PTE could be easily tuned into different shapes that are promising for the preparation of flexible wearable thermoelectric generators.

Wearable Thermoelectric Devices Based on Three-Dimensional PEDOT:Tosylate/CuI Paper Composites

Thermoelectric composites of organic and inorganic materials exhibit significantly enhanced thermoelectric properties compared with pristine organic thermoelectrics so they might be better suited as core materials of wearable thermoelectric devices. This study describes the development of three-dimensional (3D) paper PEDOT:tosylate/CuI composites that could be shaped as 3 mm thick blocks to convert a temperature difference between their bottom and top sides into power; the majority of organic thermoelectric materials are shaped as thin strips usually on a planar substrate and convert a temperature difference between the opposite edges of the strips into power. The 3D paper PEDOT:tosylate/CuI composites can produce a power density equal to 4.8 nW/cm² (ΔΤ = 6 Κ) that is 10 times higher than that of the pristine paper PEDOT:Tos composites. The enhanced thermoelectric properties of the paper PEDOT:tosylate/CuI composites are attributed to the CuI nanocrystals entrapped inside the composite that increases the Seebeck coefficient of the composite to 225 μV K^-1; the Seebeck coefficient of paper PEDOT:Tos is 65 μV K^-1. A proof-of-concept wearable thermoelectric device that uses 36 blocks of the paper PEDOT:tosylate/CuI composites (as p-type elements) and 36 wires of monel (as n-type elements) can produce up to 4.7 μW of power at ΔΤ = 20 K. The device has a footprint of 64 cm² and can be placed directly over the skin or can be embedded into clothing.

High Performance of Post-Treated PEDOT:PSS Thin Films for Thermoelectric Power Generation Applications

Thermoelectric materials capable of converting waste heat energy into electrical energy are enchanting for applications in wearable electronics and sensors by harvesting heat energy of the human body. Organic conducting polymers offer promise of thermoelectric materials for next-generation power sources of wearable devices due to their low cost in preparation, easy processing, low toxicity, low thermal conductivity, mechanical flexibility, light weight, and large area application. Generally, the pristine PEDOT:PSS film has low electrical conductivity, small Seebeck coefficient, and low thermal conductivity. The thermoelectric power factors of conducting polymers of p-type PEDOT:PSS films are considerably improved via synergistic effect by using ethylene glycol and reductants of EG/NaBH₄ or EG/NaHCO₃. As such, the charge carrier concentration of PEDOT:PSS films is tuned. The synergistic effect might lead to enhanced variation of density of states at the Fermi level and hence enhanced Seebeck coefficient. The resulting PEDOT:PSS films were characterized by atomic force microscopy (AFM), Raman spectroscopy, and XPS spectroscopy. The electrical conductivity and Seebeck coefficient were measured between 325 and 450 K. The carrier concentration and mobility were obtained by Hall measurements. The pristine thin film treated with 0.05 M EG/NaHCO₃ solution exhibits the highest power factor of 183 μW m^-1 K^-2 at 450 K among these two series of films due to its significant enhanced Seebeck coefficient of 48 μV/K. The maximum output power of 121.08 nW is attained at the output voltage of 6.98 mV and the output current of 17.45 μA. The corresponding maximum power density is 98 μW/cm² for a power generation device made of four pairs of p-leg (EG/NaHCO₃ post-treated PEDOT:PSS) and n-leg (Cu_0.6Ni_0.4) on the polyamide substrate with the size of 4 mm × 20 mm for each leg.

Poly(3,4-Ethylenedioxythiophene) Nanoparticles as Building Blocks for Hybrid Thermoelectric Flexible Films

Hybrid thermoelectric flexible films based on poly(3,4-ethylenedioxythiophene) (PEDOT) nanoparticles and carbon nanotubes were prepared by using layer-by-layer (LbL) assembly. The employed PEDOT nanoparticles were synthesized by oxidative miniemulsion polymerization by using iron(III) p-toluenesulfonate hexahydrate (FeTos) as an oxidant and poly(diallyldimethylammonium chloride) (PDADMAC) as stabilizer. Sodium deoxycholate (DOC) was used as a stabilizer to prepare the aqueous dispersions of the carbon nanotubes. Hybrid thermoelectric films were finally prepared with different monomer/oxidant molar ratios and different types of carbon nanotubes, aiming to maximize the power factor (PF). The use of single-wall (SWCNT), double-wall (DWCNT), and multiwall (MWCNT) carbon nanotubes was compared. The Seebeck coefficient was measured by applying a temperature difference between the ends of the film and the electrical conductivity was measured by the Van der Pauw method. The best hybrid film in this study exhibited a PF of 72 µW m−1K−2. These films are prepared from aqueous dispersions with relatively low-cost materials and, due to lightweight and flexible properties, they are potentially good candidates to recover waste heat in wearable electronic applications.

Morphologies Tuning of Polypyrrole and Thermoelectric Properties of Polypyrrole Nanowire/Graphene Composites

Polypyrrole (PPy) with different morphologies (e.g., particles, nanotubes, and nanowires) were successfully prepared by adding or without adding different kinds of surfactants through a chemical oxidative polymerization method, respectively. The results show that the morphologies of PPy can be effectively controlled and have a significantly effects on their thermoelectric properties. The PPy nanowires exhibit the highest electrical conductivity and Seebeck coefficient among the various PPy morphologies, such as particles, nanotubes, and nanowires, so PPy nanowires were chosen to prepare PPy nanowire/graphene thermoelectric composites via a soft template polymerization method using cetyltrimethyl ammonium bromide as the template. Both electrical conductivity and Seebeck coefficient of the PPy nanowire/graphene composites increased as the content of graphene increases from 0 to 20 wt %, and as the measured temperature increases from 300 K to 380 K, which leds to the same trend for the power factor. A highest power factor of 1.01 μWm⁻¹K⁻² at ~380 K was obtained for the PPy nanowire/graphene composites with 20 wt % PPy nanowire, which is about 3.3 times higher than that of the pure PPy nanowire.

Fully Printed Organic-Inorganic Nanocomposites for Flexible Thermoelectric Applications

Thermoelectric materials, capable of interconverting heat and electricity, are attractive for applications in thermal energy harvesting as a means to power wireless sensors, wearable devices, and portable electronics. However, traditional inorganic thermoelectric materials pose significant challenges due to high cost, toxicity, scarcity, and brittleness, particularly when it comes to applications requiring flexibility. Here, we investigate organic-inorganic nanocomposites that have been developed from bespoke inks which are printed via an aerosol jet printing method onto flexible substrates. For this purpose, a novel in situ aerosol mixing method has been developed to ensure uniform distribution of Bi₂Te₃/Sb₂Te₃ nanocrystals, fabricated by a scalable solvothermal synthesis method, within a poly(3,4-ethylenedioxythiophene) polystyrene sulfonate matrix. The thermoelectric properties of the resulting printed nanocomposite structures have been evaluated as a function of composition, and the power factor was found to be maximum (∼30 μW/mK²) for a nominal loading fraction of 85 wt % Sb₂Te₃ nanoflakes. Importantly, the printed nanocomposites were found to be stable and robust upon repeated flexing to curvatures up to 300 m^-1, making these hybrid materials particularly suitable for flexible thermoelectric applications.